| Assessment Year | 2017 |
|---|---|
| Principal Product | Steel Pipe and Tubes |
| NAICS | 331210: Iron and Steel Pipe and Tube Manufacturing from Purchased Steel |
| SIC | 3317: Steel Pipe and Tubes |
| Sales Range | $100 M to 500M |
| # of Employees | 70 |
| Plant Area |
144,510
ft2
|
| Annual Production | 124,800
units
|
| Production Hrs. Annual | 4,160
hrs
|
| Location (State) | Maryland |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $175,446 | 2,578,605 |
kWh
|
$0.068 | |
| Natural Gas | $93,890 | 23,150 |
MMBtu
|
$4.06 | |
| Waste Disposal Costs | |||||
| Water Usage | $6,511 | 2,385 |
Tgal
|
$2.73 | |
| Water Disposal | $25,853 | 2,385 |
Tgal
|
$10.84 | |
| TOTAL YEARLY COSTS | $301,700 | ||||
| RECOMMENDED SAVINGS* | $90,246 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $39,934 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2424: Use heat in flue gases to preheat products or materials | $27,106 | $37,800 |
$(-636.0)
(-9,358)
kWh
|
$27,742
-
MMBtu
|
- | - | - | - | |
| 02 | 2.2511: Insulate bare equipment | $18,960 | $14,779 | - |
$18,960
-
MMBtu
|
- | - | - | - | |
| 03 | 2.2414: Use waste heat from hot flue gases to preheat | $12,961 | $34,450 |
$(-636.0)
(-9,358)
kWh
|
$13,597
-
MMBtu
|
- | - | - | - | |
| 04 | 2.1233: Analyze flue gas for proper air/fuel ratio | $10,725 | $1,100 | - |
$11,445
-
MMBtu
|
- | - | $(-720.0) | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,064 | $330 |
$4,064
59,771
kWh
|
- | - | - | - | - | |
| 06 | 2.4224: Upgrade controls on compressors | $3,455 | $5,157 |
$3,455
50,808
kWh
|
- | - | - | - | - | |
| 07 | 2.4157: Establish a predictive maintenance program | $3,168 | $1,000 |
$4,281
62,951
kWh
|
- | - | - | $(-1,113.0) | - | |
| 08 | 2.8211: Consolidate freight shipments and/or deliveries | $2,730 | $1,000 | - | - | - | - | - | $2,730 | |
| 09 | 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary | $1,665 | $1,158 |
$1,665
24,468
kWh
|
- | - | - | - | - | |
| 10 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $1,660 | $3,840 |
$820
12,064
kWh
|
$840
-
MMBtu
|
- | - | - | - | |
| 11 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,076 | $3,450 |
$1,076
15,698
kWh
|
- | - | - | - | - | |
| 12 | 2.4239: Eliminate or reduce compressed air usage | $1,052 | $917 |
$1,052
15,470
kWh
|
- | - | - | - | - | |
| 13 | 3.3131: Use evaporation to concentrate material | $735 | $1,750 | - | - |
$167
-
Tgal
|
$663
-
Tgal
|
$(-95.0) | - | |
| 14 | 2.4151: Develop a repair/replace policy | $574 | $688 |
$974
14,318
kWh
|
- | - | - | $(-400.0) | - | |
| 15 | 2.7135: Install occupancy sensors | $315 | $600 |
$315
4,634
kWh
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $90,246 | $108,019 |
$16,430
241,466
kWh
|
$72,584
-
MMBtu
|
$167
-
Tgal
|
$663
-
Tgal
|
$(-2,328.0) | $2,730 | ||
| TOTAL IMPLEMENTED | $39,934 | $22,864 |
$11,762
172,842
kWh
|
$30,405
-
MMBtu
|
- | - | $(-2,233.0) | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs