| Assessment Year | 2017 |
|---|---|
| Principal Product | Poly Ethylene |
| NAICS | 325991: Custom Compounding of Purchased Resins |
| SIC | 3087: Custom Compounding of Purchased Plastics Resins |
| Sales Range | $1 M to 5M |
| # of Employees | 60 |
| Plant Area |
51,338
ft2
|
| Annual Production | 12,400,000
lb
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $231,278 | 2,887,200 |
kWh
|
$0.080 | |
| Electricity Demand | $55,681 | 7,486 |
kW-mo/yr
|
$7.44 | |
| Electricity Fees | $1,800 | - |
|
- | |
| Natural Gas | $14,202 | 2,410 |
MMBtu
|
$5.89 | |
| Waste Disposal Costs | |||||
| Water Usage | $4,365 | 1,455 |
Tgal
|
$3.00 | |
| Water Disposal | $5,820 | 485 |
Tgal
|
$12.00 | |
| Other Liquid (non-haz) | $67,600 | 676,000 |
gal
|
$0.10 | |
| TOTAL YEARLY COSTS | $380,746 | ||||
| RECOMMENDED SAVINGS* | $148,037 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $33,130 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Water Usage Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.3121: Use screening, magnetic separation to remove contaminants | $86,765 | $200,500 | - | - | - | - | - | $86,765 | - | |
| 02 | 3.3131: Use evaporation to concentrate material | $18,040 | $80,000 | - | - | - | - |
$67,600
-
gal
|
$(-15,760.0) | $(-33,800.0) | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $7,952 | $7,891 |
$6,747
84,233
kWh
|
$1,205
-
kW-mo/yr
|
- | - | - | - | - | |
| 04 | 2.4157: Establish a predictive maintenance program | $7,934 | $1,200 |
$8,351
104,262
kWh
|
$1,562
-
kW-mo/yr
|
- | - | - | $(-1,979.0) | - | |
| 05 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $6,210 | - |
$5,265
65,731
kWh
|
$945
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.4224: Upgrade controls on compressors | $6,093 | $6,000 |
$5,170
64,541
kWh
|
$923
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,987 | $3,105 |
$2,541
31,717
kWh
|
$446
-
kW-mo/yr
|
- | - | - | - | - | |
| 08 | 4.111: Add equipment/ operators to reduce production bottleneck | $2,323 | $2,700 |
$2,323
29,000
kWh
|
- | - | - | - | - | - | |
| 09 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,291 | $25 |
$1,941
24,233
kWh
|
$350
-
kW-mo/yr
|
- | - | - | - | - | |
| 10 | 2.2511: Insulate bare equipment | $1,909 | $943 |
$1,619
20,217
kWh
|
$290
-
kW-mo/yr
|
- | - | - | - | - | |
| 11 | 2.4151: Develop a repair/replace policy | $1,706 | $678 |
$1,658
20,699
kWh
|
$298
-
kW-mo/yr
|
- | - | - | $(-250.0) | - | |
| 12 | 3.3131: Use evaporation to concentrate material | $1,686 | $700 | - | - |
$351
-
Tgal
|
$1,404
-
Tgal
|
- | $(-69.0) | - | |
| 13 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,149 | $4,400 |
$859
10,722
kWh
|
$290
-
kW-mo/yr
|
- | - | - | - | - | |
| 14 | 2.4239: Eliminate or reduce compressed air usage | $992 | $631 |
$843
10,530
kWh
|
$149
-
kW-mo/yr
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $148,037 | $308,773 |
$37,317
465,885
kWh
|
$6,458
-
kW-mo/yr
|
$351
-
Tgal
|
$1,404
-
Tgal
|
$67,600
-
gal
|
$68,707 | $(-33,800.0) | ||
| TOTAL IMPLEMENTED | $33,130 | $18,873 |
$29,824
372,344
kWh
|
$5,535
-
kW-mo/yr
|
- | - | - | $(-2,229.0) | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Water Usage Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs