ITAC Assessment: DL0087
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ITAC Assessment: DL0087
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Assessment Year 2012
Principal Product Resilient Floors, Tile, Vinyl
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3996: Linoleum, Asphalted-Felt-Base, and Other Hard Surface Floor Coverings, Not Elsewhere Classified
Sales Range $100
M
to 500
M
# of Employees 650
Plant Area 1,000,000
ft2
Annual Production 288,000
thousand feet
Production Hrs. Annual 6,000
hrs
Location (State) New Jersey

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $3,671,949 42,596,959
kWh
Natural Gas $3,245,332 327,739
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,154,724 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $825,960

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.6125: Keep equipment clean $378,860 $370,000 $138,290
1,608,000
kWh
$240,570
-
MMBtu
02 2.1113: Reduce combustion air flow to optimum $145,934 $700 $75,644
879,580
kWh
$70,290
-
MMBtu
03 2.7231: Use radiant heater for spot heating $410,000 $1,200,000 - $410,000
-
MMBtu
04 2.4322: Use or replace with energy efficient substitutes $20,000 $78,000 $20,000
232,500
kWh
-
05 2.7313: Recycle air for heating, ventilation and air conditioning $11,900 $14,000 - $11,900
-
MMBtu
06 2.7313: Recycle air for heating, ventilation and air conditioning $17,900 $54,500 $9,000
105,000
kWh
$8,900
-
MMBtu
07 2.7262: Separate controls of air handlers from ac/ heating systems $7,000 $20,000 $7,000
81,370
kWh
-
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,200 $5,400 $5,200
60,650
kWh
-
09 2.4239: Eliminate or reduce compressed air usage $79,600 $29,600 $79,600
926,000
kWh
-
10 2.4224: Upgrade controls on compressors $18,230 $71,500 $18,230
212,000
kWh
-
11 2.4224: Upgrade controls on compressors $60,100 $101,500 $60,100
698,800
kWh
-
TOTAL RECOMMENDED $1,154,724 $1,945,200 $413,064
4,803,900
kWh
$741,660
-
MMBtu
TOTAL IMPLEMENTED $825,960 $1,667,400 $163,490
1,901,150
kWh
$662,470
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs