ITAC Assessment: KU0518
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ITAC Assessment: KU0518
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Assessment Year 1999
Principal Product china plumbing fixtures
NAICS
n/a
SIC 3261: Vitreous China Plumbing Fixtures and China and Earthenware Fittings and Bathroom Accessories
Sales Range $10
M
to 50
M
# of Employees 132
Plant Area 205,000
ft2
Annual Production 287,000
pieces
Production Hrs. Annual 7,920
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $131,134 3,307,444
kWh
Electricity Demand $28,492 7,824
kW-mo/yr
Natural Gas $245,119 99,505
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $26,490 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.2422: Use waste heat from hot flue gases to generate steam $15,510 $29,690 - - $15,510
-
MMBtu
- - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,240 $800 $930
30,774
kWh
$310
-
kW-mo/yr
- - - -
03 2.4221: Install compressor air intakes in coolest locations $1,010 $770 $640
21,395
kWh
$370
-
kW-mo/yr
- - - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $230 $350 $50
1,758
kWh
$10
-
kW-mo/yr
- - $170 -
05 3.4155: Meter waste water $2,620 $1,900 - - - $2,620
-
Tgal
- -
06 3.4111: Use closed cycle process to minimize waste water production $2,230 $1,050 - - - $2,230
-
Tgal
- -
07 4.131: Modify process to reduce material use/cost $3,650 $10,000 - - - - - $3,650
TOTAL RECOMMENDED $26,490 $44,560 $1,620
53,927
kWh
$690
-
kW-mo/yr
$15,510
-
MMBtu
$4,850
-
Tgal
$170 $3,650
TOTAL IMPLEMENTED - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs