ITAC Assessment: WV0535
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ITAC Assessment: WV0535
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Assessment Year 2016
Principal Product Thermoplastic resin
NAICS 325211: Plastics Material and Resin Manufacturing
SIC 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers
Sales Range $10
M
to 50
M
# of Employees 65
Plant Area 345,000
ft2
Annual Production 35,000,000
lb
Production Hrs. Annual 7,488
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $282,293 4,028,960
kWh
Electricity Demand $37,701 5,532
kW-mo/yr
TOTAL YEARLY COSTS $319,994
RECOMMENDED SAVINGS* $23,550 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $11,790

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $6,812 $8,931 $5,891
84,042
kWh
$921
-
kW-mo/yr
-
02 2.2511: Insulate bare equipment $4,153 $511 $3,594
51,275
kWh
$559
-
kW-mo/yr
-
03 2.4157: Establish a predictive maintenance program $3,206 $1,000 $3,434
48,983
kWh
$532
-
kW-mo/yr
$(-760.0)
04 2.4224: Upgrade controls on compressors $2,918 $4,500 $2,918
41,628
kWh
- -
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,030 $6,200 $2,030
28,954
kWh
- -
06 2.4151: Develop a repair/replace policy $1,538 $578 $1,486
21,195
kWh
$232
-
kW-mo/yr
$(-180.0)
07 2.7142: Utilize higher efficiency lamps and/or ballasts $1,622 $2,120 $1,363
19,437
kWh
$259
-
kW-mo/yr
-
08 2.4231: Reduce the pressure of compressed air to the minimum required $691 $30 $596
8,497
kWh
$95
-
kW-mo/yr
-
09 2.4239: Eliminate or reduce compressed air usage $320 $298 $279
3,981
kWh
$41
-
kW-mo/yr
-
10 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $260 $138 $226
3,221
kWh
$34
-
kW-mo/yr
-
TOTAL RECOMMENDED $23,550 $24,306 $21,817
311,213
kWh
$2,673
-
kW-mo/yr
$(-940.0)
TOTAL IMPLEMENTED $11,790 $4,675 $10,978
156,589
kWh
$1,752
-
kW-mo/yr
$(-940.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs