| Assessment Year | 2016 |
|---|---|
| Principal Product | Metal Heat Treating |
| NAICS | 332811: Metal Heat Treating |
| SIC | 3398: Metal Heat Treating |
| Sales Range | $1 M to 5M |
| # of Employees | 18 |
| Plant Area |
27,500
ft2
|
| Annual Production | 12,000,000
lb
|
| Production Hrs. Annual | 5,400
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $94,251 | 1,191,000 |
kWh
|
$0.079 | |
| Electricity Demand | $24,054 | 3,948 |
kW-mo/yr
|
$6.09 | |
| Electricity Fees | $240 | - |
|
- | |
| Natural Gas | $125,939 | 41,487 |
MMBtu
|
$3.04 | |
| Waste Disposal Costs | |||||
| Solid Waste (non-haz) | $16,380 | 1,800,000 |
lb
|
$0.009 | |
| TOTAL YEARLY COSTS | $260,864 | ||||
| RECOMMENDED SAVINGS* | $74,938 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $35,105 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1221: Replace obsolete burners with more efficient ones | $19,064 | $33,000 | - | - |
$19,064
-
MMBtu
|
- | - | |
| 02 | 2.2414: Use waste heat from hot flue gases to preheat | $18,039 | $63,000 |
$(-438.0)
(-5,534)
kWh
|
- |
$18,477
-
MMBtu
|
- | - | |
| 03 | 2.2511: Insulate bare equipment | $12,371 | $25,305 |
$3,013
38,090
kWh
|
$518
-
kW-mo/yr
|
$8,840
-
MMBtu
|
- | - | |
| 04 | 2.1233: Analyze flue gas for proper air/fuel ratio | $11,464 | $4,100 | - | - |
$12,303
-
MMBtu
|
- | $(-839.0) | |
| 05 | 2.6232: Install set-back timers | $4,942 | - |
$4,473
56,549
kWh
|
$469
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,891 | $8,624 |
$3,325
42,308
kWh
|
$566
-
kW-mo/yr
|
- | - | - | |
| 07 | 3.5222: Use sand for other purposes (eg construction fill, cover for municipal landfills) | $2,730 | $2,795 | - | - | - |
$2,730
-
lb
|
- | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,225 | $4,010 |
$957
12,096
kWh
|
$268
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.4157: Establish a predictive maintenance program | $956 | $1,000 |
$1,954
24,697
kWh
|
$335
-
kW-mo/yr
|
- | - | $(-1,333.0) | |
| 10 | 2.4151: Develop a repair/replace policy | $256 | $649 |
$330
4,168
kWh
|
$55
-
kW-mo/yr
|
- | - | $(-129.0) | |
| TOTAL RECOMMENDED | $74,938 | $142,483 |
$13,614
172,374
kWh
|
$2,211
-
kW-mo/yr
|
$58,684
-
MMBtu
|
$2,730
-
lb
|
$(-2,301.0) | ||
| TOTAL IMPLEMENTED | $35,105 | $43,688 |
$14,052
177,908
kWh
|
$2,211
-
kW-mo/yr
|
$21,143
-
MMBtu
|
- | $(-2,301.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs