| Assessment Year | 2016 |
|---|---|
| Principal Product | Vinyl Extrusion |
| NAICS | 326199: All Other Plastics Product Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 154 |
| Plant Area |
196,000
ft2
|
| Annual Production | 50,000,000
lb
|
| Production Hrs. Annual | 8,568
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $996,946 | 24,572,128 |
kWh
|
$0.041 |
| Electricity Demand | $640,270 | 55,575 |
kW-mo/yr
|
$11.52 |
| Electricity Fees | $6,000 | - |
|
- |
| Natural Gas | $6,393 | 990 |
MMBtu
|
$6.46 |
| TOTAL YEARLY COSTS | $1,649,609 | |||
| RECOMMENDED SAVINGS* | $165,764 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $142,357 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2511: Insulate bare equipment | $45,649 | $8,838 |
$32,666
804,578
kWh
|
$12,983
-
kW-mo/yr
|
- | - | |
| 02 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $44,558 | $72,000 |
$31,886
785,367
kWh
|
$12,672
-
kW-mo/yr
|
- | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $22,714 | $16,453 |
$16,252
400,305
kWh
|
$6,462
-
kW-mo/yr
|
- | - | |
| 04 | 2.4157: Establish a predictive maintenance program | $15,987 | $1,000 |
$14,719
362,534
kWh
|
$5,852
-
kW-mo/yr
|
- | $(-4,584.0) | |
| 05 | 2.4151: Develop a repair/replace policy | $8,519 | $1,125 |
$6,369
156,866
kWh
|
$2,534
-
kW-mo/yr
|
- | $(-384.0) | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $8,493 | $128 |
$6,074
149,602
kWh
|
$2,419
-
kW-mo/yr
|
- | - | |
| 07 | 2.4224: Upgrade controls on compressors | $6,845 | $5,000 |
$4,898
120,647
kWh
|
$1,947
-
kW-mo/yr
|
- | - | |
| 08 | 2.2437: Recover waste heat from equipment | $6,395 | $27,920 | - | - |
$6,395
-
MMBtu
|
- | |
| 09 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,409 | $1,036 |
$3,153
77,659
kWh
|
$1,256
-
kW-mo/yr
|
- | - | |
| 10 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $2,195 | $8,450 |
$1,573
38,745
kWh
|
$622
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $165,764 | $141,950 |
$117,590
2,896,303
kWh
|
$46,747
-
kW-mo/yr
|
$6,395
-
MMBtu
|
$(-4,968.0) | ||
| TOTAL IMPLEMENTED | $142,357 | $112,777 |
$105,147
2,589,835
kWh
|
$41,794
-
kW-mo/yr
|
- | $(-4,584.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs