| Assessment Year | 2016 |
|---|---|
| Principal Product | Refractory Material |
| NAICS | 327120: Clay Building Material and Refractories Manufacturing |
| SIC | 3297: Nonclay Refractories |
| Sales Range | $50 M to 100M |
| # of Employees | 20 |
| Plant Area |
120,000
ft2
|
| Annual Production | 70,000
ton
|
| Production Hrs. Annual | 4,160
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $136,602 | 3,091,003 |
kWh
|
$0.044 |
| Electricity Demand | $210,753 | 10,314 |
kW-mo/yr
|
$20.43 |
| Natural Gas | $4,612 | 600 |
MMBtu
|
$7.69 |
| TOTAL YEARLY COSTS | $351,967 | |||
| RECOMMENDED SAVINGS* | $57,843 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $31,172 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.3191: Use demand controller or load shedder | $14,934 | $6,000 | - |
$14,934
-
kW-mo/yr
|
- | |
| 02 | 2.6242: Minimize operation of equipment maintained in standby condition | $10,411 | $5,250 |
$4,466
101,050
kWh
|
$5,945
-
kW-mo/yr
|
- | |
| 03 | 2.4157: Establish a predictive maintenance program | $10,032 | $1,000 |
$5,417
122,557
kWh
|
$7,232
-
kW-mo/yr
|
$(-2,617.0) | |
| 04 | 2.4231: Reduce the pressure of compressed air to the minimum required | $8,408 | $100 |
$3,607
81,617
kWh
|
$4,801
-
kW-mo/yr
|
- | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $5,004 | $325 |
$2,144
48,506
kWh
|
$2,860
-
kW-mo/yr
|
- | |
| 06 | 2.7135: Install occupancy sensors | $3,329 | $1,820 |
$1,429
32,330
kWh
|
$1,900
-
kW-mo/yr
|
- | |
| 07 | 2.4221: Install compressor air intakes in coolest locations | $2,820 | $1,500 |
$1,206
27,289
kWh
|
$1,614
-
kW-mo/yr
|
- | |
| 08 | 2.4151: Develop a repair/replace policy | $1,959 | $904 |
$972
22,000
kWh
|
$1,287
-
kW-mo/yr
|
$(-300.0) | |
| 09 | 2.4224: Upgrade controls on compressors | $635 | $3,000 |
$635
14,357
kWh
|
- | - | |
| 10 | 2.4239: Eliminate or reduce compressed air usage | $311 | $297 |
$133
3,007
kWh
|
$178
-
kW-mo/yr
|
- | |
| TOTAL RECOMMENDED | $57,843 | $20,196 |
$20,009
452,713
kWh
|
$40,751
-
kW-mo/yr
|
$(-2,917.0) | ||
| TOTAL IMPLEMENTED | $31,172 | $12,276 |
$14,973
338,766
kWh
|
$19,116
-
kW-mo/yr
|
$(-2,917.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs