ITAC Assessment: WV0519
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ITAC Assessment: WV0519
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Assessment Year 2016
Principal Product Books printing
NAICS 323117: Books Printing
SIC 2732: Book Printing
Sales Range $100
M
to 500
M
# of Employees 584
Plant Area 407,806
ft2
Annual Production 115,000,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,565,064 28,468,007
kWh
Electricity Demand $870,251 51,814
kW-mo/yr
Natural Gas $394,796 65,591
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $361,928 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $311,968

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.2414: Use waste heat from hot flue gases to preheat $161,462 $330,000 - - $161,462
-
MMBtu
-
02 2.4224: Upgrade controls on compressors $49,713 $8,500 $35,047
637,210
kWh
$14,666
-
kW-mo/yr
- -
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $45,853 $50,000 $32,329
587,796
kWh
$13,524
-
kW-mo/yr
- -
04 2.4157: Establish a predictive maintenance program $45,119 $1,000 $33,058
601,049
kWh
$13,826
-
kW-mo/yr
- $(-1,765.0)
05 2.7142: Utilize higher efficiency lamps and/or ballasts $32,274 $33,606 $22,748
413,601
kWh
$9,526
-
kW-mo/yr
- -
06 2.4151: Develop a repair/replace policy $9,710 $691 $6,973
126,784
kWh
$2,923
-
kW-mo/yr
- $(-186.0)
07 2.4239: Eliminate or reduce compressed air usage $5,404 $4,258 $3,808
69,232
kWh
$1,596
-
kW-mo/yr
- -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,974 $333 $3,512
63,847
kWh
$1,462
-
kW-mo/yr
- -
09 2.4231: Reduce the pressure of compressed air to the minimum required $3,944 $155 $2,785
50,636
kWh
$1,159
-
kW-mo/yr
- -
10 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,228 - $2,270
41,277
kWh
$958
-
kW-mo/yr
- -
11 2.2511: Insulate bare equipment $247 $439 - - $247
-
MMBtu
-
TOTAL RECOMMENDED $361,928 $428,982 $142,530
2,591,432
kWh
$59,640
-
kW-mo/yr
$161,709
-
MMBtu
$(-1,951.0)
TOTAL IMPLEMENTED $311,968 $420,043 $107,483
1,954,222
kWh
$44,974
-
kW-mo/yr
$161,462
-
MMBtu
$(-1,951.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs