| Assessment Year | 2015 |
|---|---|
| Principal Product | Plastic Film and Sheet |
| NAICS | 326140: Polystyrene Foam Product Manufacturing |
| SIC | 3086: Plastics Foam Products |
| Sales Range | $50 M to 100M |
| # of Employees | 176 |
| Plant Area |
68,030
ft2
|
| Annual Production | 25,200,000
lb
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $398,497 | 8,277,763 |
kWh
|
$0.048 |
| Electricity Demand | $171,258 | 15,209 |
kW-mo/yr
|
$11.26 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $29,030 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $25,841 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.4224: Upgrade controls on compressors | $10,801 | $12,000 |
$8,177
170,003
kWh
|
$2,624
-
kW-mo/yr
|
- | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $5,983 | $2,875 |
$4,530
94,169
kWh
|
$1,453
-
kW-mo/yr
|
- | |
| 03 | 2.4157: Establish a predictive maintenance program | $5,046 | $1,000 |
$4,818
100,171
kWh
|
$1,543
-
kW-mo/yr
|
$(-1,315.0) | |
| 04 | 2.2511: Insulate bare equipment | $1,885 | $234 |
$1,423
29,593
kWh
|
$462
-
kW-mo/yr
|
- | |
| 05 | 2.4239: Eliminate or reduce compressed air usage | $1,706 | $1,288 |
$1,289
26,806
kWh
|
$417
-
kW-mo/yr
|
- | |
| 06 | 2.4151: Develop a repair/replace policy | $1,304 | $595 |
$1,626
33,808
kWh
|
$518
-
kW-mo/yr
|
$(-840.0) | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,248 | $4,483 |
$944
19,635
kWh
|
$304
-
kW-mo/yr
|
- | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,057 | $105 |
$798
16,583
kWh
|
$259
-
kW-mo/yr
|
- | |
| TOTAL RECOMMENDED | $29,030 | $22,580 |
$23,605
490,768
kWh
|
$7,580
-
kW-mo/yr
|
$(-2,155.0) | ||
| TOTAL IMPLEMENTED | $25,841 | $21,751 |
$20,556
427,367
kWh
|
$6,600
-
kW-mo/yr
|
$(-1,315.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs