ITAC Assessment: BD0177
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ITAC Assessment: BD0177
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Assessment Year 2001
Principal Product Ferrous Products/Aluminum
NAICS
n/a
SIC 3599: Industrial and Commercial Machinery and Equipment, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 115
Plant Area 201,000
ft2
Annual Production 0
units
Production Hrs. Annual 8,008
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $212,359 6,193,142
kWh
Electricity Demand $155,286 16,872
kW-mo/yr
Electricity Fees $7,106 -
Natural Gas $64,554 13,927
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $75,579 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $3,288

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Fuel Oil #1 Savings Personnel Changes Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,288 $500 $2,346
68,288
kWh
$942
-
kW-mo/yr
- - - -
02 2.7135: Install occupancy sensors $3,171 $1,425 $2,036
59,496
kWh
$1,135
-
kW-mo/yr
- - - -
03 2.4314: Use synthetic lubricant $2,294 $500 $1,636
47,773
kWh
$658
-
kW-mo/yr
- - - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $1,988 - $1,418
41,325
kWh
$570
-
kW-mo/yr
- - - -
05 2.4133: Use most efficient type of electric motors $1,694 $3,090 $1,302
38,101
kWh
$392
-
kW-mo/yr
- - - -
06 2.4221: Install compressor air intakes in coolest locations $726 $500 $518
15,240
kWh
$208
-
kW-mo/yr
- - - -
07 4.111: Add equipment/ operators to reduce production bottleneck $31,899 $40,000 - - $23,309
-
MMBtu
$8,590 - -
08 4.111: Add equipment/ operators to reduce production bottleneck $27,022 $30,000 - - - - $27,022 -
09 4.111: Add equipment/ operators to reduce production bottleneck $3,497 $10,000 $(-4,353.0)
(-126,905)
kWh
$(-1,750.0)
-
kW-mo/yr
- - - $9,600
TOTAL RECOMMENDED $75,579 $86,015 $4,903
143,318
kWh
$2,155
-
kW-mo/yr
$23,309
-
MMBtu
$8,590 $27,022 $9,600
TOTAL IMPLEMENTED $3,288 $500 $2,346
68,288
kWh
$942
-
kW-mo/yr
- - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Fuel Oil #1 Savings Personnel Changes Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs