ITAC Assessment: WV0513
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ITAC Assessment: WV0513
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Assessment Year 2015
Principal Product Hardwood Flooring
NAICS 321918: Other Millwork (including Flooring)
SIC 2421: Sawmills and Planing Mills, General
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 150,000
ft2
Annual Production 10,000
thousand feet
Production Hrs. Annual 2,457
hrs
Location (State) West Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $608,936 10,604,452
kWh
Electricity Demand $214,839 29,474
kW-mo/yr
Wood $654,618 116,480
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $279,623 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $120,543

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Wood Savings Personnel Changes Savings
01 2.2414: Use waste heat from hot flue gases to preheat $125,552 $301,080 $(-20,928.0)
(-364,597)
kWh
- $146,480
-
MMBtu
-
02 2.2511: Insulate bare equipment $45,398 $21,389 - - $45,398
-
MMBtu
-
03 2.1233: Analyze flue gas for proper air/fuel ratio $44,726 $1,700 - - $44,758
-
MMBtu
$(-32.0)
04 2.7142: Utilize higher efficiency lamps and/or ballasts $26,154 $21,062 $20,857
363,373
kWh
$5,297
-
kW-mo/yr
- -
05 2.4157: Establish a predictive maintenance program $18,366 $1,000 $15,918
277,315
kWh
$5,016
-
kW-mo/yr
- $(-2,568.0)
06 2.4239: Eliminate or reduce compressed air usage $7,374 $4,512 $6,280
109,414
kWh
$1,094
-
kW-mo/yr
- -
07 2.4151: Develop a repair/replace policy $4,518 $879 $3,582
62,396
kWh
$1,128
-
kW-mo/yr
- $(-192.0)
08 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,613 - $2,640
45,997
kWh
$973
-
kW-mo/yr
- -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $1,786 $903 $1,257
21,905
kWh
$529
-
kW-mo/yr
- -
10 2.4239: Eliminate or reduce compressed air usage $1,405 $1,113 $851
14,823
kWh
$554
-
kW-mo/yr
- -
11 2.6232: Install set-back timers $731 $1,164 $622
10,841
kWh
$109
-
kW-mo/yr
- -
TOTAL RECOMMENDED $279,623 $354,802 $31,079
541,467
kWh
$14,700
-
kW-mo/yr
$236,636
-
MMBtu
$(-2,792.0)
TOTAL IMPLEMENTED $120,543 $28,148 $24,870
433,277
kWh
$8,309
-
kW-mo/yr
$90,156
-
MMBtu
$(-2,792.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Wood Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs