| Assessment Year | 2015 |
|---|---|
| Principal Product | Stamping & Related Assemblies |
| NAICS | 336370: Motor Vehicle Metal Stamping |
| SIC | 3714: Motor Vehicle Parts and Accessories |
| Sales Range | $50 M to 100M |
| # of Employees | 355 |
| Plant Area |
210,000
ft2
|
| Annual Production | 73,000,000
lb
|
| Production Hrs. Annual | 7,200
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $452,083 | 7,783,200 |
kWh
|
$0.058 |
| Electricity Demand | $121,971 | 13,821 |
kW-mo/yr
|
$8.83 |
| Natural Gas | $136,596 | 18,870 |
MMBtu
|
$7.24 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $144,989 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $44,359 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4322: Use or replace with energy efficient substitutes | $34,159 | $150,000 |
$26,194
450,846
kWh
|
$7,965
-
kW-mo/yr
|
- | - | |
| 02 | 2.7316: Centralize control of exhaust fans to ensure their shutdown, or establish program to ensure manual shutdown | $19,864 | $40,000 |
$11,306
194,592
kWh
|
$4,909
-
kW-mo/yr
|
$3,649
-
MMBtu
|
- | |
| 03 | 2.4224: Upgrade controls on compressors | $16,424 | $20,442 |
$12,857
221,285
kWh
|
$3,567
-
kW-mo/yr
|
- | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $15,254 | $2,007 |
$12,171
209,477
kWh
|
$3,083
-
kW-mo/yr
|
- | - | |
| 05 | 2.7314: Reduce ventilation air | $14,480 | $15,000 | - | - |
$14,480
-
MMBtu
|
- | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $13,417 | $15,818 |
$8,366
143,989
kWh
|
$5,051
-
kW-mo/yr
|
- | - | |
| 07 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $9,476 | - |
$7,560
130,115
kWh
|
$1,916
-
kW-mo/yr
|
- | - | |
| 08 | 3.5111: Filter and reuse hydraulic oil | $9,274 | $12,449 |
$(-185.0)
(-3,180)
kWh
|
$(-47.0)
-
kW-mo/yr
|
$9,506
-
MMBtu
|
- | |
| 09 | 2.2437: Recover waste heat from equipment | $6,429 | $15,050 | - | - |
$6,429
-
MMBtu
|
- | |
| 10 | 2.7221: Lower temperature during the winter season and vice-versa | $3,475 | $618 | - | - |
$3,475
-
MMBtu
|
- | |
| 11 | 2.4151: Develop a repair/replace policy | $1,478 | $677 |
$1,744
30,011
kWh
|
$442
-
kW-mo/yr
|
- | $(-708.0) | |
| 12 | 2.4231: Reduce the pressure of compressed air to the minimum required | $759 | $30 |
$609
10,479
kWh
|
$150
-
kW-mo/yr
|
- | - | |
| 13 | 2.4157: Establish a predictive maintenance program | $500 | $1,000 |
$1,674
28,810
kWh
|
$424
-
kW-mo/yr
|
- | $(-1,598.0) | |
| TOTAL RECOMMENDED | $144,989 | $273,091 |
$82,296
1,416,424
kWh
|
$27,460
-
kW-mo/yr
|
$37,539
-
MMBtu
|
$(-2,306.0) | ||
| TOTAL IMPLEMENTED | $44,359 | $20,150 |
$32,124
552,881
kWh
|
$11,066
-
kW-mo/yr
|
$3,475
-
MMBtu
|
$(-2,306.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs