| Assessment Year | 2015 |
|---|---|
| Principal Product | Automotive Parts |
| NAICS | 336360: Motor Vehicle Seating and Interior Trim Manufacturing |
| SIC | 2531: Public Building and Related Furniture |
| Sales Range | $50 M to 100M |
| # of Employees | 219 |
| Plant Area |
320,000
ft2
|
| Annual Production | 1,587,727,000
lb
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $516,375 | 12,997,883 |
kWh
|
$0.040 |
| Electricity Demand | $616,082 | 30,221 |
kW-mo/yr
|
$20.39 |
| Natural Gas | $129,633 | 22,259 |
MMBtu
|
$5.82 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $173,198 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $44,261 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $65,610 | $211,134 |
$65,610
1,652,650
kWh
|
- | - | - | - | |
| 02 | 2.2511: Insulate bare equipment | $47,885 | $8,730 |
$24,090
606,803
kWh
|
$23,795
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.4157: Establish a predictive maintenance program | $15,681 | $1,000 |
$10,858
273,492
kWh
|
$10,725
-
kW-mo/yr
|
- | - | $(-5,902.0) | |
| 04 | 2.7135: Install occupancy sensors | $9,890 | $3,930 |
$4,996
125,853
kWh
|
$4,894
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.3212: Optimize plant power factor | $9,408 | $24,300 | - | - | $9,408 | - | - | |
| 06 | 2.4151: Develop a repair/replace policy | $5,855 | $1,108 |
$3,214
80,968
kWh
|
$3,181
-
kW-mo/yr
|
- | - | $(-540.0) | |
| 07 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $5,050 | - |
$2,542
64,038
kWh
|
$2,508
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,904 | $537 |
$2,467
62,145
kWh
|
$2,437
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.7447: Install vinyl strip / high speed / air curtain doors | $3,824 | $2,324 |
$(-771.0)
(-19,421)
kWh
|
$(-754.0)
-
kW-mo/yr
|
- |
$5,349
-
MMBtu
|
- | |
| 10 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,881 | $46 |
$1,454
36,634
kWh
|
$1,427
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.7241: Install outside air damper / economizer on hvac unit | $2,210 | $7,073 |
$1,109
27,931
kWh
|
$1,101
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $173,198 | $260,182 |
$115,569
2,911,093
kWh
|
$49,314
-
kW-mo/yr
|
$9,408 |
$5,349
-
MMBtu
|
$(-6,442.0) | ||
| TOTAL IMPLEMENTED | $44,261 | $6,621 |
$25,531
643,130
kWh
|
$25,172
-
kW-mo/yr
|
- | - | $(-6,442.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs