| Assessment Year | 2015 |
|---|---|
| Principal Product | Aluminum Finishing |
| NAICS | 331314: Secondary Smelting and Alloying of Aluminum |
| SIC | 3341: Secondary Smelting and Refining of Nonferrous Metals |
| Sales Range | $1 M to 5M |
| # of Employees | 60 |
| Plant Area |
62,000
ft2
|
| Annual Production | 300,000
pieces
|
| Production Hrs. Annual | 4,160
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $151,266 | 1,905,825 |
kWh
|
$0.079 |
| Electricity Demand | $68,241 | 11,312 |
kW-mo/yr
|
$6.03 |
| Natural Gas | $47,837 | 7,992 |
MMBtu
|
$5.99 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $35,717 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $14,900 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $10,708 | $22,650 |
$8,784
110,627
kWh
|
$1,924
-
kW-mo/yr
|
- | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $8,853 | $7,076 |
$7,255
91,946
kWh
|
$1,598
-
kW-mo/yr
|
- | - | |
| 03 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $3,907 | - | - |
$3,907
-
kW-mo/yr
|
- | - | |
| 04 | 2.2437: Recover waste heat from equipment | $3,073 | $3,560 | - | - |
$3,073
-
MMBtu
|
- | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,457 | $7,450 |
$2,017
25,404
kWh
|
$440
-
kW-mo/yr
|
- | - | |
| 06 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $1,757 | $5,570 |
$1,443
18,174
kWh
|
$314
-
kW-mo/yr
|
- | - | |
| 07 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,579 | $270 |
$1,296
16,328
kWh
|
$283
-
kW-mo/yr
|
- | - | |
| 08 | 2.7447: Install vinyl strip / high speed / air curtain doors | $1,372 | $351 | - | - |
$1,372
-
MMBtu
|
- | |
| 09 | 2.4157: Establish a predictive maintenance program | $1,221 | $1,000 |
$5,939
74,799
kWh
|
$1,302
-
kW-mo/yr
|
- | $(-6,020.0) | |
| 10 | 2.4151: Develop a repair/replace policy | $790 | $1,205 |
$1,089
13,715
kWh
|
$241
-
kW-mo/yr
|
- | $(-540.0) | |
| TOTAL RECOMMENDED | $35,717 | $49,132 |
$27,823
350,993
kWh
|
$10,009
-
kW-mo/yr
|
$4,445
-
MMBtu
|
$(-6,560.0) | ||
| TOTAL IMPLEMENTED | $14,900 | $17,001 |
$17,596
222,192
kWh
|
$3,864
-
kW-mo/yr
|
- | $(-6,560.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs