| Assessment Year | 2015 |
|---|---|
| Principal Product | Roofing Membranes |
| NAICS | 326299: All Other Rubber Product Manufacturing |
| SIC | 3069: Fabricated Rubber Products, Not Elsewhere Classified |
| Sales Range | $1 M to 5M |
| # of Employees | 90 |
| Plant Area |
100,000
ft2
|
| Annual Production | 21,000
thousand feet
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $360,041 | 4,604,014 |
kWh
|
$0.078 |
| Electricity Demand | $76,836 | 9,875 |
kW-mo/yr
|
$7.78 |
| Natural Gas | $155,183 | 28,313 |
MMBtu
|
$5.48 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $67,693 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $46,703 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $18,298 | $6,690 |
$15,334
196,089
kWh
|
$2,964
-
kW-mo/yr
|
- | - | |
| 02 | 2.2414: Use waste heat from hot flue gases to preheat | $10,729 | $22,950 |
$(-164.0)
(-2,102)
kWh
|
$(-23.0)
-
kW-mo/yr
|
$10,916
-
MMBtu
|
- | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $9,348 | $8,583 |
$8,189
104,716
kWh
|
$1,159
-
kW-mo/yr
|
- | - | |
| 04 | 2.4157: Establish a predictive maintenance program | $7,847 | $1,000 |
$8,421
107,680
kWh
|
$1,198
-
kW-mo/yr
|
- | $(-1,772.0) | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,847 | $345 |
$4,244
54,267
kWh
|
$603
-
kW-mo/yr
|
- | - | |
| 06 | 2.2511: Insulate bare equipment | $4,707 | $1,730 | - | - |
$4,707
-
MMBtu
|
- | |
| 07 | 2.1233: Analyze flue gas for proper air/fuel ratio | $2,601 | $1,700 | - | - |
$2,636
-
MMBtu
|
$(-35.0) | |
| 08 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $2,549 | - |
$2,230
28,521
kWh
|
$319
-
kW-mo/yr
|
- | - | |
| 09 | 2.6232: Install set-back timers | $2,219 | $1,175 | - | - |
$2,219
-
MMBtu
|
- | |
| 10 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,063 | $35 |
$1,806
23,101
kWh
|
$257
-
kW-mo/yr
|
- | - | |
| 11 | 2.4151: Develop a repair/replace policy | $1,699 | $672 |
$2,220
28,392
kWh
|
$319
-
kW-mo/yr
|
- | $(-840.0) | |
| 12 | 2.4239: Eliminate or reduce compressed air usage | $786 | $179 |
$685
8,757
kWh
|
$101
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $67,693 | $45,059 |
$42,965
549,421
kWh
|
$6,897
-
kW-mo/yr
|
$20,478
-
MMBtu
|
$(-2,647.0) | ||
| TOTAL IMPLEMENTED | $46,703 | $19,025 |
$40,214
514,245
kWh
|
$6,500
-
kW-mo/yr
|
$2,636
-
MMBtu
|
$(-2,647.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs