ITAC Assessment: WV0504
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ITAC Assessment: WV0504
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Assessment Year 2015
Principal Product Rolled Aluminum coiling
NAICS 331318: Other Aluminum Rolling, Drawing, and Extruding
SIC 3355: Aluminum Rolling and Drawing, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 54
Plant Area 150,000
ft2
Annual Production 2,000,000
lb
Production Hrs. Annual 7,488
hrs
Location (State) West Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $165,559 5,017,410
kWh
Electricity Demand $209,081 14,250
kW-mo/yr
Natural Gas $157,005 32,623
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $63,115 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $27,417

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.2414: Use waste heat from hot flue gases to preheat $22,508 $53,520 $(-56.0)
(-1,698)
kWh
- $22,564
-
MMBtu
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $13,645 $15,271 $7,968
241,452
kWh
$5,677
-
kW-mo/yr
- -
03 2.3191: Use demand controller or load shedder $9,770 $5,240 - $9,770
-
kW-mo/yr
- -
04 2.1233: Analyze flue gas for proper air/fuel ratio $4,984 $500 - - $5,416
-
MMBtu
$(-432.0)
05 2.4231: Reduce the pressure of compressed air to the minimum required $3,624 $12 $2,113
64,026
kWh
$1,511
-
kW-mo/yr
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $3,334 $486 $1,794
54,353
kWh
$1,540
-
kW-mo/yr
- -
07 2.6232: Install set-back timers $1,890 $1,060 - - $1,890
-
MMBtu
-
08 2.4151: Develop a repair/replace policy $1,537 $556 $1,062
32,194
kWh
$763
-
kW-mo/yr
- $(-288.0)
09 2.4157: Establish a predictive maintenance program $1,530 $1,000 $1,700
51,511
kWh
$1,218
-
kW-mo/yr
- $(-1,388.0)
10 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $293 $69 $171
5,195
kWh
$122
-
kW-mo/yr
- -
TOTAL RECOMMENDED $63,115 $77,714 $14,752
447,033
kWh
$20,601
-
kW-mo/yr
$29,870
-
MMBtu
$(-2,108.0)
TOTAL IMPLEMENTED $27,417 $16,894 $13,108
397,220
kWh
$9,613
-
kW-mo/yr
$5,416
-
MMBtu
$(-720.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs