| Assessment Year | 2015 |
|---|---|
| Principal Product | Rolled Aluminum coiling |
| NAICS | 331318: Other Aluminum Rolling, Drawing, and Extruding |
| SIC | 3355: Aluminum Rolling and Drawing, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 54 |
| Plant Area |
150,000
ft2
|
| Annual Production | 2,000,000
lb
|
| Production Hrs. Annual | 7,488
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $165,559 | 5,017,410 |
kWh
|
$0.033 |
| Electricity Demand | $209,081 | 14,250 |
kW-mo/yr
|
$14.67 |
| Natural Gas | $157,005 | 32,623 |
MMBtu
|
$4.81 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $63,115 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $27,417 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2414: Use waste heat from hot flue gases to preheat | $22,508 | $53,520 |
$(-56.0)
(-1,698)
kWh
|
- |
$22,564
-
MMBtu
|
- | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $13,645 | $15,271 |
$7,968
241,452
kWh
|
$5,677
-
kW-mo/yr
|
- | - | |
| 03 | 2.3191: Use demand controller or load shedder | $9,770 | $5,240 | - |
$9,770
-
kW-mo/yr
|
- | - | |
| 04 | 2.1233: Analyze flue gas for proper air/fuel ratio | $4,984 | $500 | - | - |
$5,416
-
MMBtu
|
$(-432.0) | |
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $3,624 | $12 |
$2,113
64,026
kWh
|
$1,511
-
kW-mo/yr
|
- | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,334 | $486 |
$1,794
54,353
kWh
|
$1,540
-
kW-mo/yr
|
- | - | |
| 07 | 2.6232: Install set-back timers | $1,890 | $1,060 | - | - |
$1,890
-
MMBtu
|
- | |
| 08 | 2.4151: Develop a repair/replace policy | $1,537 | $556 |
$1,062
32,194
kWh
|
$763
-
kW-mo/yr
|
- | $(-288.0) | |
| 09 | 2.4157: Establish a predictive maintenance program | $1,530 | $1,000 |
$1,700
51,511
kWh
|
$1,218
-
kW-mo/yr
|
- | $(-1,388.0) | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $293 | $69 |
$171
5,195
kWh
|
$122
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $63,115 | $77,714 |
$14,752
447,033
kWh
|
$20,601
-
kW-mo/yr
|
$29,870
-
MMBtu
|
$(-2,108.0) | ||
| TOTAL IMPLEMENTED | $27,417 | $16,894 |
$13,108
397,220
kWh
|
$9,613
-
kW-mo/yr
|
$5,416
-
MMBtu
|
$(-720.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs