ITAC Assessment: WV0503
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ITAC Assessment: WV0503
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Assessment Year 2015
Principal Product Fabrication, Machining, Design, and Building Coil Equipment
NAICS 333519: Rolling Mill and Other Metalworking Machinery Manufacturing
SIC 3549: Metalworking Machinery, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 90
Plant Area 165,000
ft2
Annual Production 6
pieces
Production Hrs. Annual 4,675
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $77,616 1,447,200
kWh
Electricity Demand $67,391 4,228
kW-mo/yr
Natural Gas $58,708 7,344
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $26,535 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $9,834

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $7,355 $27,692 $4,055
75,660
kWh
$3,300
-
kW-mo/yr
- -
02 2.4322: Use or replace with energy efficient substitutes $6,444 $22,500 $3,654
68,167
kWh
$2,790
-
kW-mo/yr
- -
03 2.3191: Use demand controller or load shedder $2,630 $5,700 - $2,630
-
kW-mo/yr
- -
04 2.1233: Analyze flue gas for proper air/fuel ratio $2,899 $500 - - $3,004
-
MMBtu
$(-105.0)
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,831 $374 $1,604
29,923
kWh
$1,227
-
kW-mo/yr
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $2,499 $3,530 $1,112
20,752
kWh
$1,387
-
kW-mo/yr
- -
07 2.4157: Establish a predictive maintenance program $915 $1,000 $1,896
35,379
kWh
$1,451
-
kW-mo/yr
- $(-2,432.0)
08 2.4239: Eliminate or reduce compressed air usage $407 $448 $232
4,332
kWh
$175
-
kW-mo/yr
- -
09 2.4151: Develop a repair/replace policy $283 $630 $400
7,463
kWh
$303
-
kW-mo/yr
- $(-420.0)
10 2.7447: Install vinyl strip / high speed / air curtain doors $272 $1,250 - - $272
-
MMBtu
-
TOTAL RECOMMENDED $26,535 $63,624 $12,953
241,676
kWh
$13,263
-
kW-mo/yr
$3,276
-
MMBtu
$(-2,957.0)
TOTAL IMPLEMENTED $9,834 $6,482 $5,244
97,849
kWh
$4,543
-
kW-mo/yr
$3,004
-
MMBtu
$(-2,957.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs