| Assessment Year | 2014 |
|---|---|
| Principal Product | Rolled Aluminum Products |
| NAICS | 331315: Aluminum Sheet, Plate, and Foil Manufacturing |
| SIC | 3353: Aluminum Sheet, Plate, and Foil |
| Sales Range | $100 M to 500M |
| # of Employees | 190 |
| Plant Area |
300,000
ft2
|
| Annual Production | 120,000,000
lb
|
| Production Hrs. Annual | 7,200
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $811,197 | 27,311,000 |
kWh
|
$0.030 |
| Electricity Demand | $966,555 | 70,236 |
kW-mo/yr
|
$13.76 |
| Natural Gas | $548,919 | 103,337 |
MMBtu
|
$5.31 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $188,606 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $64,153 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.3191: Use demand controller or load shedder | $46,701 | $10,800 | - |
$46,701
-
kW-mo/yr
|
- | - | |
| 02 | 2.1221: Replace obsolete burners with more efficient ones | $35,349 | $61,000 | - | - |
$35,349
-
MMBtu
|
- | |
| 03 | 2.7135: Install occupancy sensors | $23,310 | - |
$13,155
442,940
kWh
|
$10,155
-
kW-mo/yr
|
- | - | |
| 04 | 2.1233: Analyze flue gas for proper air/fuel ratio | $18,258 | $1,700 | - | - |
$18,378
-
MMBtu
|
$(-120.0) | |
| 05 | 2.1221: Replace obsolete burners with more efficient ones | $15,569 | $77,120 | - | - |
$15,569
-
MMBtu
|
- | |
| 06 | 2.4157: Establish a predictive maintenance program | $12,669 | $1,000 |
$8,610
289,891
kWh
|
$6,646
-
kW-mo/yr
|
- | $(-2,587.0) | |
| 07 | 2.4224: Upgrade controls on compressors | $11,502 | $23,800 |
$6,411
215,856
kWh
|
$5,091
-
kW-mo/yr
|
- | - | |
| 08 | 2.2414: Use waste heat from hot flue gases to preheat | $9,315 | $37,440 |
$(-25.0)
(-834)
kWh
|
- |
$9,340
-
MMBtu
|
- | |
| 09 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $6,604 | - |
$3,728
125,511
kWh
|
$2,876
-
kW-mo/yr
|
- | - | |
| 10 | 2.7241: Install outside air damper / economizer on hvac unit | $3,097 | $2,200 |
$1,749
58,893
kWh
|
$1,348
-
kW-mo/yr
|
- | - | |
| 11 | 2.2437: Recover waste heat from equipment | $2,920 | $1,220 | - | - |
$2,920
-
MMBtu
|
- | |
| 12 | 2.4151: Develop a repair/replace policy | $2,182 | $976 |
$2,313
77,882
kWh
|
$1,789
-
kW-mo/yr
|
- | $(-1,920.0) | |
| 13 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,130 | $680 |
$635
21,377
kWh
|
$495
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $188,606 | $217,936 |
$36,576
1,231,516
kWh
|
$75,101
-
kW-mo/yr
|
$81,556
-
MMBtu
|
$(-4,627.0) | ||
| TOTAL IMPLEMENTED | $64,153 | $4,356 |
$28,441
957,601
kWh
|
$21,961
-
kW-mo/yr
|
$18,378
-
MMBtu
|
$(-4,627.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs