| Assessment Year | 2014 |
|---|---|
| Principal Product | forged and finished OEM components |
| NAICS | 332111: Iron and Steel Forging |
| SIC | 3462: Iron and Steel Forgings |
| Sales Range | $50 M to 100M |
| # of Employees | 250 |
| Plant Area |
270,000
ft2
|
| Annual Production | 3,500,000
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $641,084 | 7,285,642 |
kWh
|
$0.088 |
| Electricity Demand | $130,650 | 19,742 |
kW-mo/yr
|
$6.62 |
| Natural Gas | $1,864,852 | 344,487 |
MMBtu
|
$5.41 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $283,654 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $27,004 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.2414: Use waste heat from hot flue gases to preheat | $193,883 | $164,700 |
$(-558.0)
(-6,340)
kWh
|
- |
$194,441
-
MMBtu
|
|
| 02 | 2.2414: Use waste heat from hot flue gases to preheat | $51,326 | $26,640 |
$(-2,412.0)
(-27,407)
kWh
|
- |
$53,738
-
MMBtu
|
|
| 03 | 2.2414: Use waste heat from hot flue gases to preheat | $11,441 | $15,000 |
$(-131.0)
(-1,493)
kWh
|
- |
$11,572
-
MMBtu
|
|
| 04 | 2.6232: Install set-back timers | $10,203 | $4,200 | - | - |
$10,203
-
MMBtu
|
|
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,578 | $7,154 |
$4,737
53,840
kWh
|
$841
-
kW-mo/yr
|
- | |
| 06 | 2.2511: Insulate bare equipment | $5,177 | $5,764 | - | - |
$5,177
-
MMBtu
|
|
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,890 | $5,211 |
$3,307
37,589
kWh
|
$583
-
kW-mo/yr
|
- | |
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,156 | $725 |
$1,871
21,261
kWh
|
$285
-
kW-mo/yr
|
- | |
| TOTAL RECOMMENDED | $283,654 | $229,394 |
$6,814
77,450
kWh
|
$1,709
-
kW-mo/yr
|
$275,131
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $27,004 | $23,054 |
$9,915
112,690
kWh
|
$1,709
-
kW-mo/yr
|
$15,380
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs