| Assessment Year | 2014 |
|---|---|
| Principal Product | polymer pellets |
| NAICS | 325211: Plastics Material and Resin Manufacturing |
| SIC | 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers |
| Sales Range | $1 M to 5M |
| # of Employees | 63 |
| Plant Area |
217,000
ft2
|
| Annual Production | 4,800,000
lb
|
| Production Hrs. Annual | 8,568
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $300,498 | 7,924,800 |
kWh
|
$0.038 |
| Electricity Demand | $260,973 | 19,760 |
kW-mo/yr
|
$13.21 |
| Electricity Fees | $12,225 | - |
|
- |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $99,870 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $91,318 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $40,956 | $44,486 |
$27,891
706,102
kWh
|
$13,065
-
kW-mo/yr
|
- | |
| 02 | 2.3191: Use demand controller or load shedder | $19,168 | $5,300 | - |
$19,168
-
kW-mo/yr
|
- | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $8,848 | $509 |
$6,021
152,443
kWh
|
$2,827
-
kW-mo/yr
|
- | |
| 04 | 2.4157: Establish a predictive maintenance program | $5,786 | $1,000 |
$4,983
126,160
kWh
|
$2,338
-
kW-mo/yr
|
$(-1,535.0) | |
| 05 | 2.4224: Upgrade controls on compressors | $5,218 | $10,000 |
$3,554
89,964
kWh
|
$1,664
-
kW-mo/yr
|
- | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,192 | $7,244 |
$3,237
81,945
kWh
|
$1,955
-
kW-mo/yr
|
- | |
| 07 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $5,090 | - |
$3,465
87,719
kWh
|
$1,625
-
kW-mo/yr
|
- | |
| 08 | 2.2511: Insulate bare equipment | $3,507 | $1,251 |
$2,384
60,358
kWh
|
$1,123
-
kW-mo/yr
|
- | |
| 09 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,643 | $15 |
$1,798
45,508
kWh
|
$845
-
kW-mo/yr
|
- | |
| 10 | 2.4239: Eliminate or reduce compressed air usage | $2,071 | $1,000 |
$1,410
35,690
kWh
|
$661
-
kW-mo/yr
|
- | |
| 11 | 2.4151: Develop a repair/replace policy | $1,391 | $661 |
$1,196
30,278
kWh
|
$555
-
kW-mo/yr
|
$(-360.0) | |
| TOTAL RECOMMENDED | $99,870 | $71,466 |
$55,939
1,416,167
kWh
|
$45,826
-
kW-mo/yr
|
$(-1,895.0) | ||
| TOTAL IMPLEMENTED | $91,318 | $69,805 |
$49,868
1,262,480
kWh
|
$42,985
-
kW-mo/yr
|
$(-1,535.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs