| Assessment Year | 2014 |
|---|---|
| Principal Product | Custom Extrusion |
| NAICS | 326121: Unlaminated Plastics Profile Shape Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 46 |
| Plant Area |
90,000
ft2
|
| Annual Production | 300,000
lb
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $85,258 | 1,067,040 |
kWh
|
$0.080 |
| Electricity Demand | $21,109 | 3,186 |
kW-mo/yr
|
$6.63 |
| Natural Gas | $17,157 | 2,226 |
MMBtu
|
$7.71 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $16,944 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $10,426 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,665 | $9,243 |
$3,657
45,767
kWh
|
$1,008
-
kW-mo/yr
|
- | - | |
| 02 | 2.7231: Use radiant heater for spot heating | $2,722 | $6,898 | - | - |
$2,722
-
MMBtu
|
- | |
| 03 | 2.7447: Install vinyl strip / high speed / air curtain doors | $1,735 | $214 | - | - |
$1,735
-
MMBtu
|
- | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,681 | $1,893 |
$1,449
18,131
kWh
|
$232
-
kW-mo/yr
|
- | - | |
| 05 | 2.3191: Use demand controller or load shedder | $1,558 | $4,320 | - |
$1,558
-
kW-mo/yr
|
- | - | |
| 06 | 2.2437: Recover waste heat from equipment | $1,203 | $1,160 | - | - |
$1,203
-
MMBtu
|
- | |
| 07 | 2.4157: Establish a predictive maintenance program | $1,003 | $1,000 |
$1,787
22,364
kWh
|
$285
-
kW-mo/yr
|
- | $(-1,069.0) | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $901 | $16 |
$775
9,701
kWh
|
$126
-
kW-mo/yr
|
- | - | |
| 09 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $571 | $120 |
$491
6,145
kWh
|
$80
-
kW-mo/yr
|
- | - | |
| 10 | 2.4239: Eliminate or reduce compressed air usage | $444 | $320 |
$384
4,809
kWh
|
$60
-
kW-mo/yr
|
- | - | |
| 11 | 2.4151: Develop a repair/replace policy | $327 | $221 |
$322
4,026
kWh
|
$53
-
kW-mo/yr
|
- | $(-48.0) | |
| 12 | 2.4239: Eliminate or reduce compressed air usage | $134 | $150 |
$114
1,430
kWh
|
$20
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $16,944 | $25,555 |
$8,979
112,373
kWh
|
$3,422
-
kW-mo/yr
|
$5,660
-
MMBtu
|
$(-1,117.0) | ||
| TOTAL IMPLEMENTED | $10,426 | $13,011 |
$8,090
101,242
kWh
|
$1,718
-
kW-mo/yr
|
$1,735
-
MMBtu
|
$(-1,117.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs