ITAC Assessment: WV0483
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ITAC Assessment: WV0483
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Assessment Year 2014
Principal Product Hard Cover Trade Books
NAICS 323117: Books Printing
SIC 2759: Commercial Printing, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 349
Plant Area 337,000
ft2
Annual Production 41,475,000
pieces
Production Hrs. Annual 8,568
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $677,012 18,049,308
kWh
Electricity Demand $437,086 27,592
kW-mo/yr
Natural Gas $265,818 47,934
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $124,632 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $88,799

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
01 2.4111: Utilize energy-efficient belts and other improved mechanisms $21,169 - $13,297
354,594
kWh
$7,872
-
kW-mo/yr
- - -
02 2.4157: Establish a predictive maintenance program $21,019 $1,000 $14,182
378,197
kWh
$8,395
-
kW-mo/yr
- - $(-1,558.0)
03 2.7142: Utilize higher efficiency lamps and/or ballasts $20,155 $29,853 $12,663
337,691
kWh
$7,492
-
kW-mo/yr
- - -
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $17,660 $27,648 $17,660
470,935
kWh
- - - -
05 2.3212: Optimize plant power factor $12,751 $28,500 - - $12,751 - -
06 2.1233: Analyze flue gas for proper air/fuel ratio $6,328 $1,700 - - - $6,421
-
MMBtu
$(-93.0)
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,562 $3,000 $2,867
76,701
kWh
$1,695
-
kW-mo/yr
- - -
08 2.4151: Develop a repair/replace policy $4,319 $667 $3,301
88,029
kWh
$1,948
-
kW-mo/yr
- - $(-930.0)
09 2.4224: Upgrade controls on compressors $4,039 $8,000 $3,349
89,304
kWh
$690
-
kW-mo/yr
- - -
10 2.7135: Install occupancy sensors $3,548 $792 $2,233
59,547
kWh
$1,315
-
kW-mo/yr
- - -
11 2.4231: Reduce the pressure of compressed air to the minimum required $2,819 $155 $1,774
47,296
kWh
$1,045
-
kW-mo/yr
- - -
12 2.2414: Use waste heat from hot flue gases to preheat $2,692 $4,440 - - - $2,692
-
MMBtu
-
13 2.7241: Install outside air damper / economizer on hvac unit $1,789 $722 $1,789
47,712
kWh
- - - -
14 2.2113: Repair or replace steam traps $841 $2,878 - - - $944
-
MMBtu
$(-103.0)
15 2.4239: Eliminate or reduce compressed air usage $758 $1,129 $473
12,614
kWh
$285
-
kW-mo/yr
- - -
16 2.2511: Insulate bare equipment $183 $181 - - - $183
-
MMBtu
-
TOTAL RECOMMENDED $124,632 $110,665 $73,588
1,962,620
kWh
$30,737
-
kW-mo/yr
$12,751 $10,240
-
MMBtu
$(-2,684.0)
TOTAL IMPLEMENTED $88,799 $48,045 $53,666
1,431,359
kWh
$30,452
-
kW-mo/yr
- $7,365
-
MMBtu
$(-2,684.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs