| Assessment Year | 2014 |
|---|---|
| Principal Product | plastic film |
| NAICS | 326112: Plastics Packaging Film and Sheet (including Laminated) Manufacturing |
| SIC | 3081: Unsupported Plastics Film and Sheet |
| Sales Range | $10 M to 50M |
| # of Employees | 110 |
| Plant Area |
267,000
ft2
|
| Annual Production | 47,325,896
lb
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $826,655 | 25,644,600 |
kWh
|
$0.032 |
| Electricity Demand | $679,947 | 45,477 |
kW-mo/yr
|
$14.95 |
| Fuel Oil #2 | $1,528,429 | 65,328 |
MMBtu
|
$23.40 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $527,428 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $287,866 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Fuel Oil #2 Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2492: Use "heat wheel" or other heat exchanger to cross-exchange building exhaust air with make-up air | $177,357 | $198,000 |
$(-682.0)
(-21,155)
kWh
|
$(-434.0)
-
kW-mo/yr
|
$182,473
-
MMBtu
|
$(-4,000.0) | |
| 02 | 2.2113: Repair or replace steam traps | $135,791 | $7,100 | - | - |
$137,124
-
MMBtu
|
$(-1,333.0) | |
| 03 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $37,833 | - |
$23,137
717,640
kWh
|
$14,696
-
kW-mo/yr
|
- | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $37,141 | $51,865 |
$21,593
669,766
kWh
|
$15,548
-
kW-mo/yr
|
- | - | |
| 05 | 2.1233: Analyze flue gas for proper air/fuel ratio | $35,144 | $1,000 | - | - |
$35,264
-
MMBtu
|
$(-120.0) | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $31,791 | $38,441 |
$19,442
603,025
kWh
|
$12,349
-
kW-mo/yr
|
- | - | |
| 07 | 2.4224: Upgrade controls on compressors | $17,822 | $26,000 |
$10,171
315,470
kWh
|
$7,651
-
kW-mo/yr
|
- | - | |
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $13,536 | $9,000 |
$8,274
256,628
kWh
|
$5,262
-
kW-mo/yr
|
- | - | |
| 09 | 2.7241: Install outside air damper / economizer on hvac unit | $8,132 | $27,380 |
$8,132
252,248
kWh
|
- | - | - | |
| 10 | 2.1241: Reduce excessive boiler blowdown | $7,886 | $8,000 | - | - |
$7,886
-
MMBtu
|
- | |
| 11 | 2.2136: Install / repair insulation on steam lines | $6,903 | $1,632 | - | - |
$6,903
-
MMBtu
|
- | |
| 12 | 2.7135: Install occupancy sensors | $6,231 | $1,020 |
$3,809
118,141
kWh
|
$2,422
-
kW-mo/yr
|
- | - | |
| 13 | 2.4231: Reduce the pressure of compressed air to the minimum required | $5,804 | $200 |
$3,547
110,017
kWh
|
$2,257
-
kW-mo/yr
|
- | - | |
| 14 | 2.4151: Develop a repair/replace policy | $3,427 | $708 |
$2,833
87,876
kWh
|
$1,794
-
kW-mo/yr
|
- | $(-1,200.0) | |
| 15 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $2,123 | $5,400 |
$2,123
65,862
kWh
|
- | - | - | |
| 16 | 2.4239: Eliminate or reduce compressed air usage | $507 | $1,167 |
$313
9,698
kWh
|
$194
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $527,428 | $376,913 |
$102,692
3,185,216
kWh
|
$61,739
-
kW-mo/yr
|
$369,650
-
MMBtu
|
$(-6,653.0) | ||
| TOTAL IMPLEMENTED | $287,866 | $137,113 |
$66,173
2,052,480
kWh
|
$45,055
-
kW-mo/yr
|
$179,291
-
MMBtu
|
$(-2,653.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Fuel Oil #2 Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs