| Assessment Year | 2014 |
|---|---|
| Principal Product | Plastic and hazmat containers |
| NAICS | 332431: Metal Can Manufacturing |
| SIC | 3411: Metal Cans |
| Sales Range | $10 M to 50M |
| # of Employees | 137 |
| Plant Area |
237,206
ft2
|
| Annual Production | 41,600
ton
|
| Production Hrs. Annual | 7,488
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $112,405 | 4,286,978 |
kWh
|
$0.026 |
| Electricity Demand | $196,046 | 11,307 |
kW-mo/yr
|
$17.34 |
| Natural Gas | $228,928 | 32,040 |
MMBtu
|
$7.15 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $52,054 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $27,337 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $18,022 | $11,662 |
$9,139
315,020
kWh
|
$8,883
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.2414: Use waste heat from hot flue gases to preheat | $8,078 | $11,520 |
$(-431.0)
(-14,864)
kWh
|
- | - |
$8,509
-
MMBtu
|
- | |
| 03 | 2.7243: Improve air circulation with destratification fans / other methods | $4,929 | $2,475 |
$(-142.0)
(-4,888)
kWh
|
$(-141.0)
-
kW-mo/yr
|
- |
$5,212
-
MMBtu
|
- | |
| 04 | 2.2437: Recover waste heat from equipment | $4,140 | $2,788 | - | - | - |
$4,140
-
MMBtu
|
- | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,543 | $3,291 |
$1,784
61,500
kWh
|
$1,759
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4157: Establish a predictive maintenance program | $2,967 | $1,000 |
$2,175
74,961
kWh
|
$2,111
-
kW-mo/yr
|
- | - | $(-1,319.0) | |
| 07 | 2.3212: Optimize plant power factor | $2,869 | $13,803 | - | - | $2,869 | - | - | |
| 08 | 2.1135: Repair furnaces and oven doors so that they seal efficiently | $2,520 | $894 |
$(-190.0)
(-6,555)
kWh
|
$(-193.0)
-
kW-mo/yr
|
- |
$2,903
-
MMBtu
|
- | |
| 09 | 2.6231: Utilize controls to operate equipment only when needed | $2,181 | $2,188 |
$1,108
38,183
kWh
|
$1,073
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.1233: Analyze flue gas for proper air/fuel ratio | $1,088 | $500 | - | - | - |
$1,144
-
MMBtu
|
$(-56.0) | |
| 11 | 2.4239: Eliminate or reduce compressed air usage | $934 | $1,078 |
$477
16,427
kWh
|
$457
-
kW-mo/yr
|
- | - | - | |
| 12 | 2.4151: Develop a repair/replace policy | $783 | $396 |
$515
17,754
kWh
|
$493
-
kW-mo/yr
|
- | - | $(-225.0) | |
| TOTAL RECOMMENDED | $52,054 | $51,595 |
$14,435
497,538
kWh
|
$14,442
-
kW-mo/yr
|
$2,869 |
$21,908
-
MMBtu
|
$(-1,600.0) | ||
| TOTAL IMPLEMENTED | $27,337 | $17,927 |
$14,090
485,662
kWh
|
$13,703
-
kW-mo/yr
|
- |
$1,144
-
MMBtu
|
$(-1,600.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs