ITAC Assessment: NL0042
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ITAC Assessment: NL0042
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Assessment Year 2019
Principal Product Grey and Ductile Iron
NAICS 333511: Industrial Mold Manufacturing
SIC 3321: Gray and Ductile Iron Foundries
Sales Range $5
M
to 10
M
# of Employees 43
Plant Area 86,000
ft2
Annual Production 2,433
ton
Production Hrs. Annual 4,116
hrs
Location (State) South Dakota

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $86,033 1,686,920
kWh
Electricity Demand $112,323 7,256
kW-mo/yr
Electricity Fees $22,123 -
Natural Gas $39,519 9,129
MMBtu
Waste Disposal Costs
Water Usage $1,704 196
Tgal
Water Disposal $1,280 196
Tgal
TOTAL YEARLY COSTS $262,982
RECOMMENDED SAVINGS* $50,126 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $13,754

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $18,799 $15,889 $3,625
71,058
kWh
$3,241
-
kW-mo/yr
$11,933 - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $10,309 $10,400 $628
12,307
kWh
$1,014
-
kW-mo/yr
$8,667 - -
03 2.8114: Change rate schedules or other changes in utility service $10,000 $800 - - - - $10,000
04 2.3212: Optimize plant power factor $3,805 $19,000 - - - - $3,805
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,445 $1,600 $3,945
71,493
kWh
- $(-400.0) $(-100.0) -
06 2.3191: Use demand controller or load shedder $2,989 $2,400 - $2,989
-
kW-mo/yr
- - -
07 2.8112: Combine utility meters $565 $1,250 - - - - $565
08 2.7135: Install occupancy sensors $214 $1,050 $214
4,188
kWh
- - - -
TOTAL RECOMMENDED $50,126 $52,389 $8,411
159,046
kWh
$7,244
-
kW-mo/yr
$20,200 $(-100.0) $14,370
TOTAL IMPLEMENTED $13,754 $12,000 $4,572
83,800
kWh
$1,014
-
kW-mo/yr
$8,267 $(-100.0) -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs