ITAC Assessment: WV0477
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ITAC Assessment: WV0477
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Assessment Year 2013
Principal Product custom rubber molded products
NAICS 326291: Rubber Product Manufacturing for Mechanical Use
SIC 3061: Molded, Extruded, and Lathe-Cut Mechanical Rubber Goods
Sales Range $5
M
to 10
M
# of Employees 40
Plant Area 26,000
ft2
Annual Production 3,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $157,498 2,112,720
kWh
Electricity Demand $36,621 6,293
kW-mo/yr
Natural Gas $4,693 572
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $12,513 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $4,726

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.2511: Insulate bare equipment $3,015 $2,013 $2,619
35,160
kWh
$396
-
kW-mo/yr
- -
02 2.3191: Use demand controller or load shedder $2,823 $6,345 - $2,823
-
kW-mo/yr
- -
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,064 $3,573 $1,796
24,108
kWh
$268
-
kW-mo/yr
- -
04 2.4157: Establish a predictive maintenance program $1,996 $1,000 $2,686
36,058
kWh
$402
-
kW-mo/yr
- $(-1,092.0)
05 2.7142: Utilize higher efficiency lamps and/or ballasts $647 $1,581 $583
7,831
kWh
$64
-
kW-mo/yr
- -
06 2.4239: Eliminate or reduce compressed air usage $595 $257 $519
6,964
kWh
$76
-
kW-mo/yr
- -
07 2.4151: Develop a repair/replace policy $490 $1,035 $604
8,113
kWh
$93
-
kW-mo/yr
- $(-207.0)
08 2.7135: Install occupancy sensors $366 $135 $319
4,280
kWh
$47
-
kW-mo/yr
- -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $260 $137 $225
3,026
kWh
$35
-
kW-mo/yr
- -
10 2.7261: Install timers and/or thermostats $257 $586 - - $257
-
MMBtu
-
TOTAL RECOMMENDED $12,513 $16,662 $9,351
125,540
kWh
$4,204
-
kW-mo/yr
$257
-
MMBtu
$(-1,299.0)
TOTAL IMPLEMENTED $4,726 $3,577 $4,286
57,543
kWh
$647
-
kW-mo/yr
- $(-207.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs