ITAC Assessment: SF0155
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ITAC Assessment: SF0155
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Assessment Year 1998
Principal Product Composite Material
NAICS
n/a
SIC 2295: Coated Fabrics, Not Rubberized
Sales Range $100
M
to 500
M
# of Employees 210
Plant Area 120,000
ft2
Annual Production 8,000,000
units
Production Hrs. Annual 7,488
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $384,268 7,071,219
kWh
Electricity Demand $176,030 13,156
kW-mo/yr
Natural Gas $485,219 135,343
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $724,126 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings One-time Revenue or Avoided Cost Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,426 - $2,426
53,341
kWh
- - - - - - -
02 2.2523: Reduce infiltration to refrigerated areas; isolate hot equipment from refrigerated areas $17,964 $17,964 $12,858
238,277
kWh
$5,106
-
kW-mo/yr
- - - - - -
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,497 $1,932 $2,503
46,307
kWh
$994
-
kW-mo/yr
- - - - - -
04 2.7135: Install occupancy sensors $3,544 $2,912 $2,537
46,893
kWh
$1,007
-
kW-mo/yr
- - - - - -
05 2.4133: Use most efficient type of electric motors $2,748 $3,316 $1,967
36,342
kWh
$781
-
kW-mo/yr
- - - - - -
06 2.7134: Use photocell controls $4,531 $6,000 $3,733
54,220
kWh
$798
-
kW-mo/yr
- - - - - -
07 2.1243: Use heat from boiler blowdown to preheat boiler feed water $5,467 $8,500 - - - $5,467
-
MMBtu
- - - -
08 2.3212: Optimize plant power factor $4,625 $8,548 - - $4,625 - - - - -
09 2.8114: Change rate schedules or other changes in utility service $75,844 $200,000 - - $75,844 - - - - -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $14,609 $52,880 $10,461
193,728
kWh
$4,148
-
kW-mo/yr
- - - - - -
11 3.5313: Increase amount of waste recovered for resale $13,390 - - - - - $13,390
-
lb
- - -
12 3.5311: Recover and reuse waste material $18,170 - - - - - $18,170
-
lb
- - -
13 3.5313: Increase amount of waste recovered for resale $1,200 $120 - - - - $1,200
-
lb
- - -
14 3.5313: Increase amount of waste recovered for resale $2,520 $120 - - - - $2,520
-
lb
- - -
15 3.6193: Install equipment (eg compactor) to reduce disposal costs $16,728 $120,000 - - - - $16,728
-
lb
- - -
16 4.131: Modify process to reduce material use/cost $408,564 $500,000 - - - - - $267,332 $141,232 -
17 4.212: Adopt in-house material generation $75,299 $142,000 - - - - - - - $75,299
18 4.126: Install sensors to detect defects $50,000 $240,200 - - - - - - - $50,000
19 4.126: Install sensors to detect defects $3,000 $21,270 - - - - - - - $3,000
TOTAL RECOMMENDED $724,126 $1,325,762 $36,485
669,108
kWh
$12,834
-
kW-mo/yr
$80,469 $5,467
-
MMBtu
$52,008
-
lb
$267,332 $141,232 $128,299
TOTAL IMPLEMENTED - - - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs