| Assessment Year | 2013 |
|---|---|
| Principal Product | steel pipe fittings |
| NAICS | 332996: Fabricated Pipe and Pipe Fitting Manufacturing |
| SIC | 3498: Fabricated Pipe and Pipe Fittings |
| Sales Range | $10 M to 50M |
| # of Employees | 170 |
| Plant Area |
185,000
ft2
|
| Annual Production | 750,000
ton
|
| Production Hrs. Annual | 6,656
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $239,477 | 3,336,900 |
kWh
|
$0.072 |
| Electricity Demand | $106,913 | 9,843 |
kW-mo/yr
|
$10.86 |
| Natural Gas | $38,454 | 6,026 |
MMBtu
|
$6.38 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $73,175 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $30,842 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3212: Optimize plant power factor | $21,317 | $6,300 | - | - | $21,317 | - | - | |
| 02 | 2.7111: Reduce illumination to minimum necessary levels | $11,090 | $1,989 |
$8,386
116,848
kWh
|
$2,704
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $10,896 | $10,694 |
$8,724
121,561
kWh
|
$2,172
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $7,996 | - |
$6,280
87,497
kWh
|
$1,716
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.3191: Use demand controller or load shedder | $6,853 | $5,700 | - |
$6,853
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4157: Establish a predictive maintenance program | $5,514 | $1,000 |
$5,399
75,229
kWh
|
$1,477
-
kW-mo/yr
|
- | - | $(-1,362.0) | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,550 | $4,036 |
$3,638
50,690
kWh
|
$912
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.4239: Eliminate or reduce compressed air usage | $2,484 | $2,292 |
$1,952
27,196
kWh
|
$532
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,378 | $70 |
$1,085
15,118
kWh
|
$293
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.7243: Improve air circulation with destratification fans / other methods | $706 | $460 |
$(-42.0)
(-579)
kWh
|
$(-11.0)
-
kW-mo/yr
|
- |
$759
-
MMBtu
|
- | |
| 11 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $314 | $56 |
$249
3,476
kWh
|
$65
-
kW-mo/yr
|
- | - | - | |
| 12 | 2.4151: Develop a repair/replace policy | $77 | $281 |
$222
3,092
kWh
|
$65
-
kW-mo/yr
|
- | - | $(-210.0) | |
| TOTAL RECOMMENDED | $73,175 | $32,878 |
$35,893
500,128
kWh
|
$16,778
-
kW-mo/yr
|
$21,317 |
$759
-
MMBtu
|
$(-1,572.0) | ||
| TOTAL IMPLEMENTED | $30,842 | $7,151 |
$25,037
348,858
kWh
|
$7,167
-
kW-mo/yr
|
- | - | $(-1,362.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs