ITAC Assessment: WV0469
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ITAC Assessment: WV0469
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Assessment Year 2013
Principal Product steel pipe fittings
NAICS 332996: Fabricated Pipe and Pipe Fitting Manufacturing
SIC 3498: Fabricated Pipe and Pipe Fittings
Sales Range $10
M
to 50
M
# of Employees 170
Plant Area 185,000
ft2
Annual Production 750,000
ton
Production Hrs. Annual 6,656
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $239,477 3,336,900
kWh
Electricity Demand $106,913 9,843
kW-mo/yr
Natural Gas $38,454 6,026
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $73,175 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $30,842

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
01 2.3212: Optimize plant power factor $21,317 $6,300 - - $21,317 - -
02 2.7111: Reduce illumination to minimum necessary levels $11,090 $1,989 $8,386
116,848
kWh
$2,704
-
kW-mo/yr
- - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $10,896 $10,694 $8,724
121,561
kWh
$2,172
-
kW-mo/yr
- - -
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $7,996 - $6,280
87,497
kWh
$1,716
-
kW-mo/yr
- - -
05 2.3191: Use demand controller or load shedder $6,853 $5,700 - $6,853
-
kW-mo/yr
- - -
06 2.4157: Establish a predictive maintenance program $5,514 $1,000 $5,399
75,229
kWh
$1,477
-
kW-mo/yr
- - $(-1,362.0)
07 2.7142: Utilize higher efficiency lamps and/or ballasts $4,550 $4,036 $3,638
50,690
kWh
$912
-
kW-mo/yr
- - -
08 2.4239: Eliminate or reduce compressed air usage $2,484 $2,292 $1,952
27,196
kWh
$532
-
kW-mo/yr
- - -
09 2.4231: Reduce the pressure of compressed air to the minimum required $1,378 $70 $1,085
15,118
kWh
$293
-
kW-mo/yr
- - -
10 2.7243: Improve air circulation with destratification fans / other methods $706 $460 $(-42.0)
(-579)
kWh
$(-11.0)
-
kW-mo/yr
- $759
-
MMBtu
-
11 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $314 $56 $249
3,476
kWh
$65
-
kW-mo/yr
- - -
12 2.4151: Develop a repair/replace policy $77 $281 $222
3,092
kWh
$65
-
kW-mo/yr
- - $(-210.0)
TOTAL RECOMMENDED $73,175 $32,878 $35,893
500,128
kWh
$16,778
-
kW-mo/yr
$21,317 $759
-
MMBtu
$(-1,572.0)
TOTAL IMPLEMENTED $30,842 $7,151 $25,037
348,858
kWh
$7,167
-
kW-mo/yr
- - $(-1,362.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs