| Assessment Year | 2013 |
|---|---|
| Principal Product | industrial and medical blades |
| NAICS | 339112: Surgical and Medical Instrument Manufacturing |
| SIC | 3841: Surgical and Medical Instruments and Apparatus |
| Sales Range | $50 M to 100M |
| # of Employees | 203 |
| Plant Area |
92,000
ft2
|
| Annual Production | 240,000
pieces
|
| Production Hrs. Annual | 6,864
hrs
|
| Location (State) | Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $232,554 | 4,273,575 |
kWh
|
$0.054 |
| Electricity Demand | $102,026 | 16,676 |
kW-mo/yr
|
$6.12 |
| Natural Gas | $11,509 | 1,093 |
MMBtu
|
$10.53 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $62,567 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $34,053 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.132: Purchase new equipment to reduce material use / cost | $20,196 | $57,000 | - | - | - | - | - | $20,196 | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $18,596 | $31,932 |
$15,536
286,064
kWh
|
$3,060
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $5,882 | $2,000 | - |
$2,751
-
kW-mo/yr
|
$3,851 | - | $(-720.0) | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,463 | $29,680 |
$3,410
62,792
kWh
|
$1,053
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.2437: Recover waste heat from equipment | $3,865 | $3,830 | - | - | - |
$3,865
-
MMBtu
|
- | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,088 | $5,770 |
$2,580
47,501
kWh
|
$508
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.2492: Use "heat wheel" or other heat exchanger to cross-exchange building exhaust air with make-up air | $2,362 | $11,000 |
$(-194.0)
(-3,572)
kWh
|
$(-37.0)
-
kW-mo/yr
|
- |
$2,843
-
MMBtu
|
$(-250.0) | - | |
| 08 | 2.7447: Install vinyl strip / high speed / air curtain doors | $1,416 | $5,160 |
$(-10.0)
(-185)
kWh
|
$(-6.0)
-
kW-mo/yr
|
- |
$1,432
-
MMBtu
|
- | - | |
| 09 | 2.4157: Establish a predictive maintenance program | $1,020 | $1,000 |
$1,819
33,491
kWh
|
$361
-
kW-mo/yr
|
- | - | $(-1,160.0) | - | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $731 | $225 |
$609
11,214
kWh
|
$122
-
kW-mo/yr
|
- | - | - | - | |
| 11 | 2.4231: Reduce the pressure of compressed air to the minimum required | $496 | $30 |
$416
7,661
kWh
|
$80
-
kW-mo/yr
|
- | - | - | - | |
| 12 | 2.4239: Eliminate or reduce compressed air usage | $452 | $1,125 |
$379
6,986
kWh
|
$73
-
kW-mo/yr
|
- | - | - | - | |
| TOTAL RECOMMENDED | $62,567 | $148,752 |
$24,545
451,952
kWh
|
$7,965
-
kW-mo/yr
|
$3,851 |
$8,140
-
MMBtu
|
$(-2,130.0) | $20,196 | ||
| TOTAL IMPLEMENTED | $34,053 | $83,592 |
$22,736
418,646
kWh
|
$4,859
-
kW-mo/yr
|
- |
$6,708
-
MMBtu
|
$(-250.0) | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs