| Assessment Year | 2013 |
|---|---|
| Principal Product | Flyers, Flyers & Custom mail |
| NAICS | 323111: Commercial Printing (except Screen and Books) |
| SIC | 2759: Commercial Printing, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 200 |
| Plant Area |
115,000
ft2
|
| Annual Production | 30,000,000,000
units
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,102,018 | 18,473,013 |
kWh
|
$0.060 |
| Electricity Demand | $298,345 | 37,380 |
kW-mo/yr
|
$7.98 |
| Natural Gas | $337,918 | 62,642 |
MMBtu
|
$5.39 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $119,206 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $38,665 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4224: Upgrade controls on compressors | $26,386 | $31,000 |
$22,302
373,566
kWh
|
$4,084
-
kW-mo/yr
|
- | - | |
| 02 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $24,885 | - |
$21,039
352,411
kWh
|
$3,846
-
kW-mo/yr
|
- | - | |
| 03 | 2.4239: Eliminate or reduce compressed air usage | $14,786 | $2,550 |
$12,496
209,320
kWh
|
$2,290
-
kW-mo/yr
|
- | - | |
| 04 | 2.2414: Use waste heat from hot flue gases to preheat | $12,526 | $21,000 | - | - |
$12,526
-
MMBtu
|
- | |
| 05 | 2.4157: Establish a predictive maintenance program | $9,901 | $1,000 |
$11,262
188,646
kWh
|
$2,059
-
kW-mo/yr
|
- | $(-3,420.0) | |
| 06 | 2.1233: Analyze flue gas for proper air/fuel ratio | $7,844 | $500 | - | - |
$8,317
-
MMBtu
|
$(-473.0) | |
| 07 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $7,668 | $16,750 |
$6,479
108,529
kWh
|
$1,189
-
kW-mo/yr
|
- | - | |
| 08 | 2.4324: Replace hydraulic / pneumatic equipment with electric equipment | $5,230 | $3,625 |
$4,416
74,726
kWh
|
$814
-
kW-mo/yr
|
- | - | |
| 09 | 2.1221: Replace obsolete burners with more efficient ones | $2,986 | $9,400 | - | - |
$2,986
-
MMBtu
|
- | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,815 | $248 |
$2,376
39,798
kWh
|
$439
-
kW-mo/yr
|
- | - | |
| 11 | 2.7447: Install vinyl strip / high speed / air curtain doors | $2,059 | $571 | - | - |
$2,059
-
MMBtu
|
- | |
| 12 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,260 | $45 |
$1,068
17,884
kWh
|
$192
-
kW-mo/yr
|
- | - | |
| 13 | 2.4151: Develop a repair/replace policy | $534 | $826 |
$676
11,319
kWh
|
$128
-
kW-mo/yr
|
- | $(-270.0) | |
| 14 | 2.7243: Improve air circulation with destratification fans / other methods | $326 | $810 |
$(-68.0)
(-1,144)
kWh
|
$(-16.0)
-
kW-mo/yr
|
$410
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $119,206 | $88,325 |
$82,046
1,375,055
kWh
|
$15,025
-
kW-mo/yr
|
$26,298
-
MMBtu
|
$(-4,163.0) | ||
| TOTAL IMPLEMENTED | $38,665 | $4,914 |
$27,202
455,648
kWh
|
$4,980
-
kW-mo/yr
|
$10,376
-
MMBtu
|
$(-3,893.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs