| Assessment Year | 2013 |
|---|---|
| Principal Product | plastic electrical outlet boxes |
| NAICS | 326199: All Other Plastics Product Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $100 M to 500M |
| # of Employees | 350 |
| Plant Area |
210,000
ft2
|
| Annual Production | 34,000,000
pieces
|
| Production Hrs. Annual | 7,200
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $110,174 | 2,890,283 |
kWh
|
$0.038 |
| Electricity Demand | $118,154 | 5,847 |
kW-mo/yr
|
$20.21 |
| Natural Gas | $43,169 | 5,223 |
MMBtu
|
$8.27 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $83,114 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $76,076 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $36,796 | $52,900 |
$19,537
512,512
kWh
|
$17,259
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.4226: Use / purchase optimum sized compressor | $22,591 | $44,160 |
$1,378
36,142
kWh
|
$1,213
-
kW-mo/yr
|
- | - | $20,000 | |
| 03 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $9,229 | $16,800 |
$4,904
128,636
kWh
|
$4,325
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.2449: Recover heat from exhausted steam, hot air or hot water | $5,400 | $6,350 |
$540
14,163
kWh
|
$485
-
kW-mo/yr
|
$4,375
-
MMBtu
|
- | - | |
| 05 | 2.4157: Establish a predictive maintenance program | $4,786 | $1,000 |
$3,223
84,547
kWh
|
$2,850
-
kW-mo/yr
|
- | $(-1,287.0) | - | |
| 06 | 2.4239: Eliminate or reduce compressed air usage | $1,638 | $1,083 |
$870
22,815
kWh
|
$768
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,174 | $3,762 |
$507
13,292
kWh
|
$667
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.2511: Insulate bare equipment | $1,171 | $816 |
$625
16,408
kWh
|
$546
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.4151: Develop a repair/replace policy | $174 | $415 |
$153
4,026
kWh
|
$141
-
kW-mo/yr
|
- | $(-120.0) | - | |
| 10 | 2.4235: Remove or close off unneeded compressed air lines | $155 | $90 |
$155
4,068
kWh
|
- | - | - | - | |
| TOTAL RECOMMENDED | $83,114 | $127,376 |
$31,892
836,609
kWh
|
$28,254
-
kW-mo/yr
|
$4,375
-
MMBtu
|
$(-1,407.0) | $20,000 | ||
| TOTAL IMPLEMENTED | $76,076 | $119,943 |
$30,482
799,631
kWh
|
$27,001
-
kW-mo/yr
|
- | $(-1,407.0) | $20,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs