ITAC Assessment: WV0462
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ITAC Assessment: WV0462
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Assessment Year 2013
Principal Product Refined Cane Sugar
NAICS 311314: Cane Sugar Manufacturing
SIC 2062: Cane Sugar Refining
Sales Range greater than $500
M
# of Employees 442
Plant Area 1,000,000
ft2
Annual Production 2,375,000,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Maryland

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $422,742 7,713,100
kWh
Electricity Demand $72,098 29,916
kW-mo/yr
Natural Gas $11,586,203 2,037,824
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $777,140 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $169,250

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.2449: Recover heat from exhausted steam, hot air or hot water $298,848 $180,000 $(-41,493.0)
(-757,035)
kWh
$(-2,499.0)
-
kW-mo/yr
$342,840
-
MMBtu
-
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $167,190 $95,000 $167,190
3,050,363
kWh
- - -
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $75,533 $77,000 $75,533
1,378,094
kWh
- - -
04 2.4224: Upgrade controls on compressors $65,843 $50,000 $61,920
1,129,721
kWh
$3,923
-
kW-mo/yr
- -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $57,184 - $53,935
984,041
kWh
$3,249
-
kW-mo/yr
- -
06 2.2113: Repair or replace steam traps $42,971 $6,850 - - $43,346
-
MMBtu
$(-375.0)
07 2.2136: Install / repair insulation on steam lines $25,992 $29,385 - - $25,992
-
MMBtu
-
08 2.7142: Utilize higher efficiency lamps and/or ballasts $14,934 $15,779 $14,086
256,998
kWh
$848
-
kW-mo/yr
- -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $13,970 $1,530 $13,177
240,421
kWh
$793
-
kW-mo/yr
- -
10 2.4151: Develop a repair/replace policy $7,809 $8,200 $7,932
144,725
kWh
$477
-
kW-mo/yr
- $(-600.0)
11 2.7142: Utilize higher efficiency lamps and/or ballasts $6,390 $7,119 $6,026
109,937
kWh
$364
-
kW-mo/yr
- -
12 2.4239: Eliminate or reduce compressed air usage $476 $604 $476
8,685
kWh
- - -
TOTAL RECOMMENDED $777,140 $471,467 $358,782
6,545,950
kWh
$7,155
-
kW-mo/yr
$412,178
-
MMBtu
$(-975.0)
TOTAL IMPLEMENTED $169,250 $68,863 $95,156
1,736,122
kWh
$5,731
-
kW-mo/yr
$69,338
-
MMBtu
$(-975.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs