| Assessment Year | 2012 |
|---|---|
| Principal Product | vinyl siding |
| NAICS | 326199: All Other Plastics Product Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 200 |
| Plant Area |
300,000
ft2
|
| Annual Production | 50,000
ton
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | Maryland |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $992,074 | 28,066,612 |
kWh
|
$0.035 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $141,654 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $36,993 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $36,973 | $50,244 |
$36,973
1,045,899
kWh
|
- | - | |
| 02 | 2.4224: Upgrade controls on compressors | $35,104 | $17,900 |
$35,104
993,042
kWh
|
- | - | |
| 03 | 2.7231: Use radiant heater for spot heating | $15,798 | $23,822 |
$15,798
447,528
kWh
|
- | - | |
| 04 | 2.2511: Insulate bare equipment | $12,749 | $12,121 |
$12,749
360,640
kWh
|
- | - | |
| 05 | 2.4157: Establish a predictive maintenance program | $10,943 | $1,000 |
$12,128
343,084
kWh
|
$(-1,185.0) | - | |
| 06 | 2.4151: Develop a repair/replace policy | $10,718 | $2,889 |
$12,068
341,377
kWh
|
$(-1,350.0) | - | |
| 07 | 2.4231: Reduce the pressure of compressed air to the minimum required | $5,273 | $90 |
$5,273
149,176
kWh
|
- | - | |
| 08 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $4,895 | - |
$4,895
138,484
kWh
|
- | - | |
| 09 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,834 | $701 |
$3,834
108,471
kWh
|
- | - | |
| 10 | 3.6124: Burn waste oil for heat | $1,968 | $4,000 |
$3,024
85,556
kWh
|
- | $(-1,056.0) | |
| 11 | 2.2625: Chill water to the highest temperature possible | $1,330 | $90 |
$1,330
37,632
kWh
|
- | - | |
| 12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,301 | $6,566 |
$1,301
36,792
kWh
|
- | - | |
| 13 | 2.4239: Eliminate or reduce compressed air usage | $768 | $1,188 |
$768
21,735
kWh
|
- | - | |
| TOTAL RECOMMENDED | $141,654 | $120,611 |
$145,245
4,109,416
kWh
|
$(-2,535.0) | $(-1,056.0) | ||
| TOTAL IMPLEMENTED | $36,993 | $4,770 |
$39,528
1,118,224
kWh
|
$(-2,535.0) | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs