| Assessment Year | 2012 |
|---|---|
| Principal Product | fabricated rubber |
| NAICS | 326299: All Other Rubber Product Manufacturing |
| SIC | 3069: Fabricated Rubber Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 100 |
| Plant Area |
102,000
ft2
|
| Annual Production | 10,000,000
pieces
|
| Production Hrs. Annual | 5,400
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $173,997 | 2,197,320 |
kWh
|
$0.079 |
| Electricity Demand | $43,240 | 7,356 |
kW-mo/yr
|
$5.88 |
| Electricity Fees | $70 | - |
|
- |
| Natural Gas | $65,257 | 7,718 |
MMBtu
|
$8.46 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $56,197 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $25,386 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7241: Install outside air damper / economizer on hvac unit | $15,670 | $16,140 |
$14,223
179,609
kWh
|
$1,447
-
kW-mo/yr
|
- | - | |
| 02 | 2.7231: Use radiant heater for spot heating | $6,540 | $12,520 | - | - |
$6,540
-
MMBtu
|
- | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $6,439 | $5,745 |
$5,528
69,804
kWh
|
$911
-
kW-mo/yr
|
- | - | |
| 04 | 2.2511: Insulate bare equipment | $6,023 | $2,440 |
$5,025
63,454
kWh
|
$829
-
kW-mo/yr
|
$169
-
MMBtu
|
- | |
| 05 | 2.4224: Upgrade controls on compressors | $3,160 | $5,680 |
$2,037
25,718
kWh
|
$1,123
-
kW-mo/yr
|
- | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,600 | $3,294 |
$2,230
28,163
kWh
|
$370
-
kW-mo/yr
|
- | - | |
| 07 | 2.2437: Recover waste heat from equipment | $2,374 | $4,330 | - | - |
$2,374
-
MMBtu
|
- | |
| 08 | 2.1221: Replace obsolete burners with more efficient ones | $1,918 | $4,850 | - | - |
$1,918
-
MMBtu
|
- | |
| 09 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,863 | $1,706 |
$1,598
20,182
kWh
|
$265
-
kW-mo/yr
|
- | - | |
| 10 | 2.4239: Eliminate or reduce compressed air usage | $1,663 | $2,117 |
$1,428
18,030
kWh
|
$235
-
kW-mo/yr
|
- | - | |
| 11 | 2.4157: Establish a predictive maintenance program | $1,644 | $1,000 |
$2,658
33,569
kWh
|
$441
-
kW-mo/yr
|
- | $(-1,455.0) | |
| 12 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,418 | $1,000 |
$1,217
15,367
kWh
|
$201
-
kW-mo/yr
|
- | - | |
| 13 | 2.4151: Develop a repair/replace policy | $1,157 | $841 |
$1,715
21,658
kWh
|
$282
-
kW-mo/yr
|
- | $(-840.0) | |
| 14 | 2.2414: Use waste heat from hot flue gases to preheat | $1,149 | $4,320 | - | - |
$1,149
-
MMBtu
|
- | |
| 15 | 2.4231: Reduce the pressure of compressed air to the minimum required | $845 | $70 |
$757
9,558
kWh
|
$88
-
kW-mo/yr
|
- | - | |
| 16 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $712 | $620 |
$612
7,722
kWh
|
$100
-
kW-mo/yr
|
- | - | |
| 17 | 2.7134: Use photocell controls | $645 | $620 |
$412
5,204
kWh
|
$233
-
kW-mo/yr
|
- | - | |
| 18 | 2.1233: Analyze flue gas for proper air/fuel ratio | $377 | $500 | - | - |
$482
-
MMBtu
|
$(-105.0) | |
| TOTAL RECOMMENDED | $56,197 | $67,793 |
$39,440
498,038
kWh
|
$6,525
-
kW-mo/yr
|
$12,632
-
MMBtu
|
$(-2,400.0) | ||
| TOTAL IMPLEMENTED | $25,386 | $19,953 |
$23,180
292,711
kWh
|
$3,955
-
kW-mo/yr
|
$651
-
MMBtu
|
$(-2,400.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs