ITAC Assessment: WV0452
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ITAC Assessment: WV0452
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Assessment Year 2012
Principal Product commercial chillers
NAICS 333415: Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipmen
SIC 3585: Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipment
Sales Range $100
M
to 500
M
# of Employees 375
Plant Area 600,000
ft2
Annual Production 2,500
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $724,679 12,059,976
kWh
Electricity Demand $70,695 66,156
kW-mo/yr
Electricity Fees $5,093 -
Natural Gas $325,217 60,887
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $184,568 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $59,301

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.7231: Use radiant heater for spot heating $50,506 $36,000 - - $50,506
-
MMBtu
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $40,485 $98,452 $39,093
650,470
kWh
$1,392
-
kW-mo/yr
- -
03 2.2113: Repair or replace steam traps $21,578 $4,825 - - $22,161
-
MMBtu
$(-583.0)
04 2.7241: Install outside air damper / economizer on hvac unit $16,198 $8,840 $15,813
263,114
kWh
$385
-
kW-mo/yr
- -
05 2.4156: Establish a preventative maintenance program $14,172 $1,000 $14,538
241,893
kWh
$509
-
kW-mo/yr
- $(-875.0)
06 2.2414: Use waste heat from hot flue gases to preheat $9,772 $54,225 - - $9,772
-
MMBtu
-
07 2.1233: Analyze flue gas for proper air/fuel ratio $9,507 $2,500 - - $9,612
-
MMBtu
$(-105.0)
08 2.4151: Develop a repair/replace policy $6,936 $1,656 $8,731
145,281
kWh
$305
-
kW-mo/yr
- $(-2,100.0)
09 2.4111: Utilize energy-efficient belts and other improved mechanisms $4,587 $1,000 $4,430
73,704
kWh
$157
-
kW-mo/yr
- -
10 2.4239: Eliminate or reduce compressed air usage $3,515 $2,117 $3,394
56,475
kWh
$121
-
kW-mo/yr
- -
11 2.2136: Install / repair insulation on steam lines $3,487 $10,561 - - $3,487
-
MMBtu
-
12 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,146 $618 $1,107
18,423
kWh
$39
-
kW-mo/yr
- -
13 2.4231: Reduce the pressure of compressed air to the minimum required $1,098 $1,105 $1,071
17,812
kWh
$27
-
kW-mo/yr
- -
14 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $873 $4,350 $843
14,033
kWh
$30
-
kW-mo/yr
- -
15 2.4221: Install compressor air intakes in coolest locations $431 $1,505 $416
6,802
kWh
$15
-
kW-mo/yr
- -
16 2.4235: Remove or close off unneeded compressed air lines $277 $85 $277
4,606
kWh
- - -
TOTAL RECOMMENDED $184,568 $228,839 $89,713
1,492,613
kWh
$2,980
-
kW-mo/yr
$95,538
-
MMBtu
$(-3,663.0)
TOTAL IMPLEMENTED $59,301 $12,789 $30,154
501,719
kWh
$1,037
-
kW-mo/yr
$31,773
-
MMBtu
$(-3,663.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs