| Assessment Year | 2012 |
|---|---|
| Principal Product | coal tar pitch and creosote solutions |
| NAICS | 325194: Cyclic Crude, Intermediate, and Gum and Wood Chemical Manufacturing |
| SIC | 2865: Cyclic Organic Crudes and Intermediates, and Organic Dyes and Pigments |
| Sales Range | $50 M to 100M |
| # of Employees | 55 |
| Plant Area |
696,960
ft2
|
| Annual Production | 187,393
ton
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Pennsylvania |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $731,248 | 11,541,000 |
kWh
|
$0.063 |
| Natural Gas | $1,287,994 | 200,931 |
MMBtu
|
$6.41 |
| Other Energy | $2,233,606 | 300,388 |
MMBtu
|
$7.44 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $740,671 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $333,287 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Other Energy Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1233: Analyze flue gas for proper air/fuel ratio | $173,557 | $1,000 | - |
$173,737
-
MMBtu
|
- | $(-180.0) | - | |
| 02 | 2.2422: Use waste heat from hot flue gases to generate steam | $141,590 | $210,000 | - | - |
$146,590
-
MMBtu
|
$(-5,000.0) | - | |
| 03 | 2.2414: Use waste heat from hot flue gases to preheat | $130,899 | $157,320 | - |
$130,899
-
MMBtu
|
- | - | - | |
| 04 | 2.5194: Redesign process | $102,043 | $230,000 |
$(-7,584.0)
(-119,701)
kWh
|
$32,198
-
MMBtu
|
$89,399
-
MMBtu
|
- | $(-11,970.0) | |
| 05 | 2.3412: Use waste heat to produce steam to drive a steam turbine-generator | $97,121 | $400,000 |
$107,121
1,690,680
kWh
|
- | - | $(-10,000.0) | - | |
| 06 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $36,667 | $21,800 |
$36,667
578,708
kWh
|
- | - | - | - | |
| 07 | 2.7132: Install timers on light switches in little used areas | $11,389 | $6,500 |
$11,389
179,755
kWh
|
- | - | - | - | |
| 08 | 2.4157: Establish a predictive maintenance program | $10,199 | $1,000 |
$11,812
186,420
kWh
|
- | - | $(-1,613.0) | - | |
| 09 | 2.2414: Use waste heat from hot flue gases to preheat | $9,686 | $21,120 | - |
$9,686
-
MMBtu
|
- | - | - | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $8,953 | $18,267 |
$8,953
141,305
kWh
|
- | - | - | - | |
| 11 | 2.4151: Develop a repair/replace policy | $8,489 | $1,210 |
$9,449
149,140
kWh
|
- | - | $(-960.0) | - | |
| 12 | 2.7241: Install outside air damper / economizer on hvac unit | $7,314 | $3,360 |
$7,314
115,442
kWh
|
- | - | - | - | |
| 13 | 2.4221: Install compressor air intakes in coolest locations | $2,764 | $1,800 |
$2,764
43,627
kWh
|
- | - | - | - | |
| TOTAL RECOMMENDED | $740,671 | $1,073,377 |
$187,885
2,965,376
kWh
|
$346,520
-
MMBtu
|
$235,989
-
MMBtu
|
$(-17,753.0) | $(-11,970.0) | ||
| TOTAL IMPLEMENTED | $333,287 | $184,297 |
$29,791
470,200
kWh
|
$304,636
-
MMBtu
|
- | $(-1,140.0) | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Other Energy Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs