ITAC Assessment: WV0447
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ITAC Assessment: WV0447
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Assessment Year 2012
Principal Product Metallic Pigment
NAICS 325130: Synthetic Dye and Pigment Manufacturing
SIC 2816: Inorganic Pigments
Sales Range $10
M
to 50
M
# of Employees 112
Plant Area 90,000
ft2
Annual Production 7,000,000
lb
Production Hrs. Annual 8,568
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $699,279 8,760,960
kWh
Electricity Demand $153,326 23,409
kW-mo/yr
Natural Gas $28,554 9,381
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $89,485 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $57,277

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $29,067 $17,569 $25,471
319,104
kWh
$3,596
-
kW-mo/yr
- -
02 2.4156: Establish a preventative maintenance program $19,009 $1,000 $17,572
220,140
kWh
$2,247
-
kW-mo/yr
- $(-810.0)
03 2.4224: Upgrade controls on compressors $11,493 $20,750 $8,796
110,202
kWh
$2,697
-
kW-mo/yr
- -
04 2.4131: Size electric motors for peak operating efficiency $9,524 $11,830 $8,541
107,002
kWh
$983
-
kW-mo/yr
- -
05 2.4151: Develop a repair/replace policy $7,871 $1,608 $8,571
107,385
kWh
$1,100
-
kW-mo/yr
- $(-1,800.0)
06 2.4312: Improve lubrication practices $3,030 $4,842 $2,355
50,975
kWh
$675
-
kW-mo/yr
- -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $4,212 $28,677 $3,550
44,471
kWh
$662
-
kW-mo/yr
- -
08 2.7135: Install occupancy sensors $1,442 $770 $1,442
18,065
kWh
- - -
09 2.2437: Recover waste heat from equipment $1,404 $3,320 - - $1,404
-
MMBtu
-
10 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,330 - $1,192
14,936
kWh
$138
-
kW-mo/yr
- -
11 2.4221: Install compressor air intakes in coolest locations $1,103 $3,155 $926
11,596
kWh
$177
-
kW-mo/yr
- -
TOTAL RECOMMENDED $89,485 $93,521 $78,416
1,003,876
kWh
$12,275
-
kW-mo/yr
$1,404
-
MMBtu
$(-2,610.0)
TOTAL IMPLEMENTED $57,277 $20,177 $52,806
661,565
kWh
$7,081
-
kW-mo/yr
- $(-2,610.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs