| Assessment Year | 2012 |
|---|---|
| Principal Product | Flavors |
| NAICS | 311930: Flavoring Syrup and Concentrate Manufacturing |
| SIC | 2087: Flavoring Extracts and Flavoring Syrups, Not Elsewhere Classified |
| Sales Range | $100 M to 500M |
| # of Employees | 200 |
| Plant Area |
110,000
ft2
|
| Annual Production | 10,000,000
lb
|
| Production Hrs. Annual | 8,568
hrs
|
| Location (State) | Maryland |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $924,720 | 9,659,300 |
kWh
|
$0.096 |
| Electricity Demand | $45,961 | 19,071 |
kW-mo/yr
|
$2.41 |
| Natural Gas | $414,297 | 59,431 |
MMBtu
|
$6.97 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $270,250 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $39,724 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.3413: Burn fossil fuel to produce steam to drive a steam turbine-generator and use steam exhaust for heat | $147,469 | $548,000 |
$200,132
2,090,952
kWh
|
$7,056
-
kW-mo/yr
|
$(-59,719.0)
-
MMBtu
|
- | |
| 02 | 2.4322: Use or replace with energy efficient substitutes | $21,144 | $70,000 |
$20,423
213,343
kWh
|
$721
-
kW-mo/yr
|
- | - | |
| 03 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $20,208 | $21,000 |
$20,208
211,098
kWh
|
- | - | - | |
| 04 | 2.4156: Establish a preventative maintenance program | $16,273 | $1,000 |
$16,597
173,369
kWh
|
$586
-
kW-mo/yr
|
- | $(-910.0) | |
| 05 | 2.4312: Improve lubrication practices | $10,748 | $2,034 |
$10,382
108,450
kWh
|
$366
-
kW-mo/yr
|
- | - | |
| 06 | 2.1221: Replace obsolete burners with more efficient ones | $9,842 | $9,500 | - | - |
$9,842
-
MMBtu
|
- | |
| 07 | 2.2414: Use waste heat from hot flue gases to preheat | $8,197 | $32,125 | - | - |
$8,197
-
MMBtu
|
- | |
| 08 | 2.1233: Analyze flue gas for proper air/fuel ratio | $6,963 | $2,500 | - | - |
$7,068
-
MMBtu
|
$(-105.0) | |
| 09 | 2.4151: Develop a repair/replace policy | $6,712 | $5,683 |
$8,511
88,907
kWh
|
$301
-
kW-mo/yr
|
- | $(-2,100.0) | |
| 10 | 2.4239: Eliminate or reduce compressed air usage | $6,393 | $423 |
$6,176
64,517
kWh
|
$217
-
kW-mo/yr
|
- | - | |
| 11 | 2.2113: Repair or replace steam traps | $3,610 | $4,438 | - | - |
$4,182
-
MMBtu
|
$(-572.0) | |
| 12 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,862 | $1,070 |
$2,766
28,893
kWh
|
$96
-
kW-mo/yr
|
- | - | |
| 13 | 2.2136: Install / repair insulation on steam lines | $2,788 | $1,351 | - | - |
$2,788
-
MMBtu
|
- | |
| 14 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $2,403 | $5,700 | - |
$2,403
-
kW-mo/yr
|
- | - | |
| 15 | 2.2625: Chill water to the highest temperature possible | $2,151 | $70 |
$2,079
21,715
kWh
|
$72
-
kW-mo/yr
|
- | - | |
| 16 | 2.4221: Install compressor air intakes in coolest locations | $1,334 | $1,625 |
$1,288
13,456
kWh
|
$46
-
kW-mo/yr
|
- | - | |
| 17 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,153 | $475 |
$1,114
11,633
kWh
|
$39
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $270,250 | $706,994 |
$289,676
3,026,333
kWh
|
$11,903
-
kW-mo/yr
|
$(-27,642.0)
-
MMBtu
|
$(-3,687.0) | ||
| TOTAL IMPLEMENTED | $39,724 | $15,236 |
$31,067
324,517
kWh
|
$1,094
-
kW-mo/yr
|
$11,250
-
MMBtu
|
$(-3,687.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs