| Assessment Year | 2012 |
|---|---|
| Principal Product | Vinyl Siding |
| NAICS | 326199: All Other Plastics Product Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 175 |
| Plant Area |
165,000
ft2
|
| Annual Production | 60,000,000
lb
|
| Production Hrs. Annual | 4,368
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $511,119 | 12,824,519 |
kWh
|
$0.040 |
| Electricity Demand | $359,203 | 26,418 |
kW-mo/yr
|
$13.60 |
| Natural Gas | $55,733 | 6,331 |
MMBtu
|
$8.80 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $85,060 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $34,190 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4224: Upgrade controls on compressors | $10,833 | $29,500 |
$5,597
140,640
kWh
|
$5,236
-
kW-mo/yr
|
- | - | |
| 02 | 2.4157: Establish a predictive maintenance program | $9,398 | $1,000 |
$7,728
194,177
kWh
|
$4,230
-
kW-mo/yr
|
- | $(-2,560.0) | |
| 03 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $9,071 | $15,050 |
$9,071
227,911
kWh
|
- | - | - | |
| 04 | 2.3132: Recharge batteries on during off-peak demand periods | $10,469 | - | - |
$9,629
-
kW-mo/yr
|
- | $840 | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $8,693 | $40,964 |
$5,619
141,186
kWh
|
$3,074
-
kW-mo/yr
|
- | - | |
| 06 | 2.7312: Minimize use of outside make-up air for ventilation except when used for economizer cycle | $8,421 | $415 | - | - |
$8,421
-
MMBtu
|
- | |
| 07 | 2.4155: Standardize motor inventory | $8,227 | $920 |
$6,507
155,965
kWh
|
$3,400
-
kW-mo/yr
|
- | $(-1,680.0) | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,321 | $8,880 |
$2,621
65,859
kWh
|
$1,700
-
kW-mo/yr
|
- | - | |
| 09 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $4,036 | $4,975 |
$4,036
101,417
kWh
|
- | - | - | |
| 10 | 2.2511: Insulate bare equipment | $3,234 | $4,181 |
$2,089
52,409
kWh
|
$1,145
-
kW-mo/yr
|
- | - | |
| 11 | 2.4312: Improve lubrication practices | $2,929 | $2,741 |
$1,862
46,796
kWh
|
$1,067
-
kW-mo/yr
|
- | - | |
| 12 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,961 | $105 |
$1,267
31,841
kWh
|
$694
-
kW-mo/yr
|
- | - | |
| 13 | 2.4221: Install compressor air intakes in coolest locations | $1,693 | $2,745 |
$1,095
27,514
kWh
|
$598
-
kW-mo/yr
|
- | - | |
| 14 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,412 | $543 |
$909
22,847
kWh
|
$503
-
kW-mo/yr
|
- | - | |
| 15 | 2.4239: Eliminate or reduce compressed air usage | $188 | $423 |
$188
4,727
kWh
|
- | - | - | |
| 16 | 2.4235: Remove or close off unneeded compressed air lines | $174 | $555 |
$174
4,366
kWh
|
- | - | - | |
| TOTAL RECOMMENDED | $85,060 | $112,997 |
$48,763
1,217,655
kWh
|
$31,276
-
kW-mo/yr
|
$8,421
-
MMBtu
|
$(-3,400.0) | ||
| TOTAL IMPLEMENTED | $34,190 | $46,208 |
$9,884
248,283
kWh
|
$15,045
-
kW-mo/yr
|
$8,421
-
MMBtu
|
$840 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs