| Assessment Year | 2012 |
|---|---|
| Principal Product | Automobile Plastic Parts |
| NAICS | 326199: All Other Plastics Product Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $100 M to 500M |
| # of Employees | 565 |
| Plant Area |
425,000
ft2
|
| Annual Production | 120,000,000
lb
|
| Production Hrs. Annual | 8,064
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,996,901 | 31,608,216 |
kWh
|
$0.063 |
| Electricity Demand | $504,774 | 63,092 |
kW-mo/yr
|
$8.00 |
| Natural Gas | $878,400 | 148,210 |
MMBtu
|
$5.93 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $450,272 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $151,122 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $186,348 | $102,956 |
$156,596
2,478,569
kWh
|
$29,752
-
kW-mo/yr
|
- | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $59,316 | $160,057 |
$49,908
789,937
kWh
|
$9,408
-
kW-mo/yr
|
- | - | |
| 03 | 2.4157: Establish a predictive maintenance program | $39,551 | $6,000 |
$33,979
537,814
kWh
|
$6,400
-
kW-mo/yr
|
- | $(-828.0) | |
| 04 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $30,777 | $32,050 |
$30,777
487,138
kWh
|
- | - | - | |
| 05 | 2.4151: Develop a repair/replace policy | $25,750 | $5,551 |
$23,434
370,906
kWh
|
$4,416
-
kW-mo/yr
|
- | $(-2,100.0) | |
| 06 | 2.2426: Use waste heat from flue gases to heat space conditioning air | $22,024 | $43,600 | - | - |
$22,024
-
MMBtu
|
- | |
| 07 | 2.4224: Upgrade controls on compressors | $16,138 | $34,000 |
$8,298
131,344
kWh
|
$7,840
-
kW-mo/yr
|
- | - | |
| 08 | 2.2414: Use waste heat from hot flue gases to preheat | $13,230 | $31,450 | - | - |
$13,230
-
MMBtu
|
- | |
| 09 | 2.2414: Use waste heat from hot flue gases to preheat | $9,998 | $40,725 | - | - |
$9,998
-
MMBtu
|
- | |
| 10 | 2.4221: Install compressor air intakes in coolest locations | $9,620 | $2,000 |
$8,092
128,078
kWh
|
$1,528
-
kW-mo/yr
|
- | - | |
| 11 | 2.7241: Install outside air damper / economizer on hvac unit | $6,831 | $10,700 |
$6,831
108,117
kWh
|
- | - | - | |
| 12 | 2.4231: Reduce the pressure of compressed air to the minimum required | $6,825 | $5,175 |
$5,745
90,933
kWh
|
$1,080
-
kW-mo/yr
|
- | - | |
| 13 | 2.2113: Repair or replace steam traps | $5,366 | $6,738 | - | - |
$6,766
-
MMBtu
|
$(-1,400.0) | |
| 14 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $5,361 | $998 |
$4,511
71,407
kWh
|
$850
-
kW-mo/yr
|
- | - | |
| 15 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $5,236 | $1,000 |
$4,406
69,734
kWh
|
$830
-
kW-mo/yr
|
- | - | |
| 16 | 2.7231: Use radiant heater for spot heating | $2,093 | $6,840 | - | - |
$2,093
-
MMBtu
|
- | |
| 17 | 2.4312: Improve lubrication practices | $2,091 | $1,255 |
$1,707
27,019
kWh
|
$384
-
kW-mo/yr
|
- | - | |
| 18 | 2.2511: Insulate bare equipment | $1,749 | $4,020 |
$430
6,803
kWh
|
$80
-
kW-mo/yr
|
$1,239
-
MMBtu
|
- | |
| 19 | 2.1233: Analyze flue gas for proper air/fuel ratio | $1,224 | $2,500 | - | - |
$1,382
-
MMBtu
|
$(-158.0) | |
| 20 | 2.4239: Eliminate or reduce compressed air usage | $744 | $1,058 |
$744
11,768
kWh
|
- | - | - | |
| TOTAL RECOMMENDED | $450,272 | $498,673 |
$335,458
5,309,567
kWh
|
$62,568
-
kW-mo/yr
|
$56,732
-
MMBtu
|
$(-4,486.0) | ||
| TOTAL IMPLEMENTED | $151,122 | $193,097 |
$123,157
1,949,302
kWh
|
$23,064
-
kW-mo/yr
|
$9,387
-
MMBtu
|
$(-4,486.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs