| Assessment Year | 2012 |
|---|---|
| Principal Product | Welded Steel Pipes |
| NAICS | 332996: Fabricated Pipe and Pipe Fitting Manufacturing |
| SIC | 3317: Steel Pipe and Tubes |
| Sales Range | $10 M to 50M |
| # of Employees | 136 |
| Plant Area |
175,000
ft2
|
| Annual Production | 26,000,000
lb
|
| Production Hrs. Annual | 8,008
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $93,100 | 2,404,449 |
kWh
|
$0.039 |
| Electricity Demand | $108,591 | 7,589 |
kW-mo/yr
|
$14.31 |
| Electricity Fees | $7,121 | - |
|
- |
| Natural Gas | $86,576 | 11,152 |
MMBtu
|
$7.76 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $56,185 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $19,079 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7231: Use radiant heater for spot heating | $12,851 | $21,250 | - | - | - |
$12,851
-
MMBtu
|
- | |
| 02 | 2.4322: Use or replace with energy efficient substitutes | $9,605 | $46,000 |
$6,185
159,725
kWh
|
$3,420
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $9,204 | $8,000 | - |
$9,204
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $7,540 | $24,996 |
$4,850
125,252
kWh
|
$2,690
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,141 | $834 |
$2,667
68,880
kWh
|
$1,474
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.1133: Adjust burners for efficient operation | $3,725 | $10,260 | - | - | - |
$3,725
-
MMBtu
|
- | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,772 | $8,303 |
$2,028
52,377
kWh
|
$744
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.4157: Establish a predictive maintenance program | $1,662 | $4,000 |
$1,196
30,900
kWh
|
$658
-
kW-mo/yr
|
- | - | $(-192.0) | |
| 09 | 2.4221: Install compressor air intakes in coolest locations | $1,406 | $1,900 |
$905
23,370
kWh
|
$501
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.3212: Optimize plant power factor | $1,268 | $6,650 | - | - | $1,268 | - | - | |
| 11 | 2.4151: Develop a repair/replace policy | $1,051 | $644 |
$1,064
27,467
kWh
|
$587
-
kW-mo/yr
|
- | - | $(-600.0) | |
| 12 | 2.4231: Reduce the pressure of compressed air to the minimum required | $960 | $1,050 |
$617
15,942
kWh
|
$343
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $56,185 | $133,887 |
$19,512
503,913
kWh
|
$19,621
-
kW-mo/yr
|
$1,268 |
$16,576
-
MMBtu
|
$(-792.0) | ||
| TOTAL IMPLEMENTED | $19,079 | $41,784 |
$10,394
268,441
kWh
|
$5,752
-
kW-mo/yr
|
- |
$3,725
-
MMBtu
|
$(-792.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs