Assessment Year | 2012 |
---|---|
Principal Product | Glass Ovenware and Bakeware |
NAICS | 332215: Metal Kitchen Cookware, Utensil, Cutlery, and Flatware (except Precious) Manufacturing |
SIC | 3262: Vitreous China Table and Kitchen Articles |
Sales Range | greater than $500 M |
# of Employees | 350 |
Plant Area |
603,332
ft2
|
Annual Production | 21,840,000
lb
|
Production Hrs. Annual | 8,760
hrs
|
Location (State) | Pennsylvania |
Facility Energy Cost and Usage
Source | Yearly Cost | Usage | Unit Cost | |
---|---|---|---|---|
Electricity Usage | $3,750,349 | 59,504,922 |
kWh
|
$0.063 |
Natural Gas | $2,635,159 | 478,077 |
MMBtu
|
$5.51 |
TOTAL YEARLY COSTS | - | |||
RECOMMENDED SAVINGS* | $578,009 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
IMPLEMENTED SAVINGS* | $254,637 |
Recommendations
# | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings |
---|---|---|---|---|---|---|---|---|
01 | 2.2421: Install waste heat boiler to provide direct power | $200,857 | $610,000 |
$220,857
3,504,000
kWh
|
- | $(-20,000.0) | - | |
02 | 2.7231: Use radiant heater for spot heating | $78,225 | $74,340 | - |
$78,225
-
MMBtu
|
- | - | |
03 | 2.4224: Upgrade controls on compressors | $73,647 | $33,378 |
$73,647
1,168,452
kWh
|
- | - | - | |
04 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $64,675 | $91,200 |
$64,675
1,026,092
kWh
|
- | - | - | |
05 | 2.4157: Establish a predictive maintenance program | $49,557 | $11,000 |
$48,556
770,357
kWh
|
- | $1,001 | - | |
06 | 2.4151: Develop a repair/replace policy | $38,793 | $10,750 |
$43,353
687,819
kWh
|
- | $(-4,560.0) | - | |
07 | 2.2511: Insulate bare equipment | $20,023 | $6,777 | - |
$20,023
-
MMBtu
|
- | - | |
08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $13,024 | $37,887 |
$13,024
206,638
kWh
|
- | - | - | |
09 | 2.3212: Optimize plant power factor | $10,618 | $46,340 | - | - | - | $10,618 | |
10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $10,022 | $9,275 |
$10,022
159,001
kWh
|
- | - | - | |
11 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $7,115 | $3,000 |
$7,115
112,875
kWh
|
- | - | - | |
12 | 2.7241: Install outside air damper / economizer on hvac unit | $3,825 | $12,850 |
$3,825
60,685
kWh
|
- | - | - | |
13 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,782 | - |
$3,782
70,719
kWh
|
- | - | - | |
14 | 2.4312: Improve lubrication practices | $2,709 | $3,400 |
$2,709
42,983
kWh
|
- | - | - | |
15 | 2.4239: Eliminate or reduce compressed air usage | $1,137 | $1,063 |
$1,137
18,040
kWh
|
- | - | - | |
TOTAL RECOMMENDED | $578,009 | $951,260 |
$492,702
7,827,661
kWh
|
$98,248
-
MMBtu
|
$(-23,559.0) | $10,618 | ||
TOTAL IMPLEMENTED | $254,637 | $194,553 |
$258,196
4,107,118
kWh
|
- | $(-3,559.0) | - | ||
Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings |
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs