ITAC Assessment: WV0441
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ITAC Assessment: WV0441
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Assessment Year 2012
Principal Product Glass Ovenware and Bakeware
NAICS 332215: Metal Kitchen Cookware, Utensil, Cutlery, and Flatware (except Precious) Manufacturing
SIC 3262: Vitreous China Table and Kitchen Articles
Sales Range greater than $500
M
# of Employees 350
Plant Area 603,332
ft2
Annual Production 21,840,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $3,750,349 59,504,922
kWh
Natural Gas $2,635,159 478,077
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $578,009 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $254,637

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
01 2.2421: Install waste heat boiler to provide direct power $200,857 $610,000 $220,857
3,504,000
kWh
- $(-20,000.0) -
02 2.7231: Use radiant heater for spot heating $78,225 $74,340 - $78,225
-
MMBtu
- -
03 2.4224: Upgrade controls on compressors $73,647 $33,378 $73,647
1,168,452
kWh
- - -
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $64,675 $91,200 $64,675
1,026,092
kWh
- - -
05 2.4157: Establish a predictive maintenance program $49,557 $11,000 $48,556
770,357
kWh
- $1,001 -
06 2.4151: Develop a repair/replace policy $38,793 $10,750 $43,353
687,819
kWh
- $(-4,560.0) -
07 2.2511: Insulate bare equipment $20,023 $6,777 - $20,023
-
MMBtu
- -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $13,024 $37,887 $13,024
206,638
kWh
- - -
09 2.3212: Optimize plant power factor $10,618 $46,340 - - - $10,618
10 2.7142: Utilize higher efficiency lamps and/or ballasts $10,022 $9,275 $10,022
159,001
kWh
- - -
11 2.4111: Utilize energy-efficient belts and other improved mechanisms $7,115 $3,000 $7,115
112,875
kWh
- - -
12 2.7241: Install outside air damper / economizer on hvac unit $3,825 $12,850 $3,825
60,685
kWh
- - -
13 2.7142: Utilize higher efficiency lamps and/or ballasts $3,782 - $3,782
70,719
kWh
- - -
14 2.4312: Improve lubrication practices $2,709 $3,400 $2,709
42,983
kWh
- - -
15 2.4239: Eliminate or reduce compressed air usage $1,137 $1,063 $1,137
18,040
kWh
- - -
TOTAL RECOMMENDED $578,009 $951,260 $492,702
7,827,661
kWh
$98,248
-
MMBtu
$(-23,559.0) $10,618
TOTAL IMPLEMENTED $254,637 $194,553 $258,196
4,107,118
kWh
- $(-3,559.0) -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs