ITAC Assessment: WV0440
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ITAC Assessment: WV0440
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Assessment Year 2012
Principal Product Plastic injection molded containers
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 74
Plant Area 102,500
ft2
Annual Production 14,400,000
lb
Production Hrs. Annual 5,760
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $490,682 8,888,163
kWh
Electricity Demand $259,185 21,758
kW-mo/yr
Electricity Fees $1,200 -
Natural Gas $100,324 10,652
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $94,887 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $29,038

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.2614: Use cooling tower or economizer to replace chiller cooling $23,150 $21,800 $13,074
236,801
kWh
$10,076
-
kW-mo/yr
- -
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $25,360 $36,050 $17,499
316,961
kWh
$7,861
-
kW-mo/yr
- -
03 2.4156: Establish a preventative maintenance program $10,500 $2,000 $7,541
136,594
kWh
$3,389
-
kW-mo/yr
- $(-430.0)
04 2.1116: Improve combustion control capability $9,797 $44,000 - - $9,797
-
MMBtu
-
05 2.4151: Develop a repair/replace policy $8,028 $823 $6,033
109,275
kWh
$2,715
-
kW-mo/yr
- $(-720.0)
06 2.4312: Improve lubrication practices $4,733 $3,930 $3,268
59,186
kWh
$1,465
-
kW-mo/yr
- -
07 2.7135: Install occupancy sensors $4,089 $1,440 $4,089
74,071
kWh
- - -
08 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,442 $3,000 $2,370
42,924
kWh
$1,072
-
kW-mo/yr
- -
09 2.4239: Eliminate or reduce compressed air usage $2,501 $563 $1,727
31,282
kWh
$774
-
kW-mo/yr
- -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $1,414 $2,980 $1,176
21,307
kWh
$238
-
kW-mo/yr
- -
11 2.4221: Install compressor air intakes in coolest locations $952 $1,700 $654
11,852
kWh
$298
-
kW-mo/yr
- -
12 2.2511: Insulate bare equipment $688 $599 $474
8,586
kWh
$214
-
kW-mo/yr
- -
13 2.4231: Reduce the pressure of compressed air to the minimum required $233 $60 $162
2,938
kWh
$71
-
kW-mo/yr
- -
TOTAL RECOMMENDED $94,887 $118,945 $58,067
1,051,777
kWh
$28,173
-
kW-mo/yr
$9,797
-
MMBtu
$(-1,150.0)
TOTAL IMPLEMENTED $29,038 $13,392 $21,024
380,810
kWh
$9,164
-
kW-mo/yr
- $(-1,150.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs