ITAC Assessment: WV0437
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ITAC Assessment: WV0437
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Assessment Year 2011
Principal Product Storm Doors
NAICS 332321: Metal Window and Door Manufacturing
SIC 3442: Metal Doors, Sash, Frames, Molding, and Trim Manufacturing
Sales Range $5
M
to 10
M
# of Employees 200
Plant Area 350,000
ft2
Annual Production 750,000
pieces
Production Hrs. Annual 4,500
hrs
Location (State) Virginia
View Case Study

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $202,367 3,359,044
kWh
Electricity Demand $77,296 9,674
kW-mo/yr
Other Gas $29,584 1,652
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $63,740 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $54,182

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Other Gas Savings Personnel Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $35,791 $69,419 $26,443
438,885
kWh
$9,348
-
kW-mo/yr
- -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,832 $363 $5,787
96,044
kWh
$2,045
-
kW-mo/yr
- -
03 2.4231: Reduce the pressure of compressed air to the minimum required $4,170 $5,180 $3,107
51,575
kWh
$1,063
-
kW-mo/yr
- -
04 2.4224: Upgrade controls on compressors $3,937 $18,000 $3,304
54,845
kWh
$633
-
kW-mo/yr
- -
05 2.4151: Develop a repair/replace policy $2,985 $613 $2,522
41,856
kWh
$895
-
kW-mo/yr
- $(-432.0)
06 2.7142: Utilize higher efficiency lamps and/or ballasts $2,934 $5,194 $1,942
32,230
kWh
$992
-
kW-mo/yr
- -
07 2.4239: Eliminate or reduce compressed air usage $2,803 $1,613 $2,068
34,324
kWh
$735
-
kW-mo/yr
- -
08 2.4221: Install compressor air intakes in coolest locations $1,837 $1,119 $1,358
22,535
kWh
$479
-
kW-mo/yr
- -
09 2.7492: Use proper thickness of insulation on building envelope $1,451 $4,200 - - $1,451
-
MMBtu
-
TOTAL RECOMMENDED $63,740 $105,701 $46,531
772,294
kWh
$16,190
-
kW-mo/yr
$1,451
-
MMBtu
$(-432.0)
TOTAL IMPLEMENTED $54,182 $78,321 $40,120
665,874
kWh
$14,494
-
kW-mo/yr
- $(-432.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Other Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs