| Assessment Year | 2011 |
|---|---|
| Principal Product | Precious metals |
| NAICS | 331410: Nonferrous Metal (except Aluminum) Smelting and Refining |
| SIC | 3399: Primary Metal Products, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 110 |
| Plant Area |
168,000
ft2
|
| Annual Production | 1,000,000
lb
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $457,286 | 7,476,000 |
kWh
|
$0.061 |
| Electricity Demand | $117,468 | 15,048 |
kW-mo/yr
|
$7.81 |
| Natural Gas | $297,304 | 38,996 |
MMBtu
|
$7.62 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $171,637 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $22,799 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2442: Preheat combustion air with waste heat | $62,911 | $74,268 | - | - | - |
$62,911
-
MMBtu
|
- | |
| 02 | 2.3212: Optimize plant power factor | $32,243 | $22,700 | - | - | $32,243 | - | - | |
| 03 | 2.2443: Re-use or recycle hot or cold process exhaust air | $21,604 | $29,900 |
$(-1,749.0)
(-28,590)
kWh
|
$(-304.0)
-
kW-mo/yr
|
- |
$25,657
-
MMBtu
|
$(-2,000.0) | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $14,837 | $45,545 |
$12,630
206,473
kWh
|
$2,207
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $10,983 | $8,375 |
$9,353
152,903
kWh
|
$1,630
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $9,039 | $1,920 |
$7,697
125,837
kWh
|
$1,342
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.2692: Use outside cold water source as a supply of cooling water | $7,082 | $25,000 |
$6,029
98,561
kWh
|
$1,053
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $6,227 | $12,576 |
$5,299
86,627
kWh
|
$928
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.7261: Install timers and/or thermostats | $4,976 | $5,400 | - | - | - |
$4,976
-
MMBtu
|
- | |
| 10 | 2.1233: Analyze flue gas for proper air/fuel ratio | $1,400 | $1,000 | - | - | - |
$1,440
-
MMBtu
|
$(-40.0) | |
| 11 | 2.2511: Insulate bare equipment | $335 | $154 | - | - | - |
$335
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $171,637 | $226,838 |
$39,259
641,811
kWh
|
$6,856
-
kW-mo/yr
|
$32,243 |
$95,319
-
MMBtu
|
$(-2,040.0) | ||
| TOTAL IMPLEMENTED | $22,799 | $59,275 |
$17,929
293,100
kWh
|
$3,135
-
kW-mo/yr
|
- |
$1,775
-
MMBtu
|
$(-40.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs