ITAC Assessment: LM0049
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ITAC Assessment: LM0049
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Assessment Year 2003
Principal Product fabrication of dies, jigs, and tools
NAICS 333514: Special Die and Tool, Die Set, Jig, and Fixture Manufacturing
SIC 3544: Special Dies and Tools, Die Sets, Jigs and Fixtures, and Industrial Molds
Sales Range $5
M
to 10
M
# of Employees 50
Plant Area 42,500
ft2
Annual Production 1,162
pieces
Production Hrs. Annual 5,000
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $144,796 1,191,900
kWh
Electricity Demand $34,639 7,848
kW-mo/yr
Electricity Fees $4,973 -
Natural Gas $1,307 164
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $590,592 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Increase in Production Savings
01 2.4133: Use most efficient type of electric motors $584 $767 $482
4,033
kWh
$102
-
kW-mo/yr
- -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,644 $500 $8,046
67,260
kWh
$1,286
-
kW-mo/yr
$(-688.0) -
03 2.4231: Reduce the pressure of compressed air to the minimum required $2,526 - $2,239
18,031
kWh
$287
-
kW-mo/yr
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $2,935 $2,250 $2,530
21,150
kWh
$405
-
kW-mo/yr
- -
05 2.6218: Turn off equipment when not in use $14,728 $1,000 $14,728
113,400
kWh
- - -
06 4.431: Train operators for maximum operating efficiency $198,375 $32,670 - - $198,375 -
07 4.731: Advertise product or service $242,800 $2,000 - - - $242,800
08 4.625: Develop standard operating procedures $120,000 $7,997 - - - $120,000
TOTAL RECOMMENDED $590,592 $47,184 $28,025
223,874
kWh
$2,080
-
kW-mo/yr
$197,687 $362,800
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs