| Assessment Year | 2011 |
|---|---|
| Principal Product | Plastic injection molded products |
| NAICS | 326199: All Other Plastics Product Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $5 M to 10M |
| # of Employees | 21 |
| Plant Area |
122,000
ft2
|
| Annual Production | 300,000
lb
|
| Production Hrs. Annual | 2,040
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $69,530 | 1,159,200 |
kWh
|
$0.060 |
| Electricity Demand | $50,246 | 6,442 |
kW-mo/yr
|
$7.80 |
| Natural Gas | $33,283 | 4,106 |
MMBtu
|
$8.11 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $38,481 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $16,187 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $10,580 | $26,175 |
$6,462
107,740
kWh
|
$4,118
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.7224: Reduce space conditioning during non-working hours | $7,088 | $2,144 | - | - | - |
$7,088
-
MMBtu
|
- | |
| 03 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $7,062 | $10,480 | - |
$7,062
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,758 | $272 |
$2,175
36,257
kWh
|
$1,583
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.3212: Optimize plant power factor | $2,651 | $5,480 | - | - | $2,651 | - | - | |
| 06 | 2.4151: Develop a repair/replace policy | $1,546 | $668 |
$1,096
18,279
kWh
|
$834
-
kW-mo/yr
|
- | - | $(-384.0) | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,437 | $4,415 |
$875
14,596
kWh
|
$562
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $1,264 | $3,284 |
$718
11,974
kWh
|
$546
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.4157: Establish a predictive maintenance program | $1,230 | $1,000 |
$822
13,709
kWh
|
$632
-
kW-mo/yr
|
- | - | $(-224.0) | |
| 10 | 2.4221: Install compressor air intakes in coolest locations | $737 | $878 |
$425
7,078
kWh
|
$312
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.4314: Use synthetic lubricant | $608 | $516 |
$351
5,845
kWh
|
$257
-
kW-mo/yr
|
- | - | - | |
| 12 | 2.4235: Remove or close off unneeded compressed air lines | $330 | $66 |
$330
5,502
kWh
|
- | - | - | - | |
| 13 | 2.4231: Reduce the pressure of compressed air to the minimum required | $190 | $16 |
$112
1,870
kWh
|
$78
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $38,481 | $55,394 |
$13,366
222,850
kWh
|
$15,984
-
kW-mo/yr
|
$2,651 |
$7,088
-
MMBtu
|
$(-608.0) | ||
| TOTAL IMPLEMENTED | $16,187 | $9,097 |
$5,761
96,058
kWh
|
$3,946
-
kW-mo/yr
|
- |
$7,088
-
MMBtu
|
$(-608.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs