ITAC Assessment: WV0432
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ITAC Assessment: WV0432
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Assessment Year 2011
Principal Product Lumber
NAICS 321113: Sawmills
SIC 2421: Sawmills and Planing Mills, General
Sales Range $10
M
to 50
M
# of Employees 42
Plant Area 100,000
ft2
Annual Production 8,000,000
units
Production Hrs. Annual 2,000
hrs
Location (State) West Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $87,789 2,154,859
kWh
Electricity Demand $111,455 8,521
kW-mo/yr
Natural Gas $177,303 17,248
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $122,169 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $7,552

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Wood Savings Personnel Changes Savings
01 2.1336: Install equipment to utilize waste fuel $101,575 $193,750 $(-26,623.0)
(-653,496)
kWh
$(-11,709.0)
-
kW-mo/yr
$162,792
-
MMBtu
$(-22,885.0)
-
MMBtu
-
02 2.3212: Optimize plant power factor $4,812 $10,750 - $4,812
-
kW-mo/yr
- - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $3,660 $3,828 $2,542
62,401
kWh
$1,118
-
kW-mo/yr
- - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,762 $290 $944
23,171
kWh
$1,818
-
kW-mo/yr
- - -
05 2.4157: Establish a predictive maintenance program $2,144 $2,000 $1,477
36,244
kWh
$1,700
-
kW-mo/yr
- - $(-1,033.0)
06 2.2414: Use waste heat from hot flue gases to preheat $1,989 $16,000 - - $1,989
-
MMBtu
- -
07 2.4151: Develop a repair/replace policy $1,677 $1,775 $1,477
36,244
kWh
$1,700
-
kW-mo/yr
- - $(-1,500.0)
08 2.4221: Install compressor air intakes in coolest locations $1,014 $1,425 $347
8,520
kWh
$667
-
kW-mo/yr
- - -
09 2.4111: Utilize energy-efficient belts and other improved mechanisms $873 $1,000 $363
8,909
kWh
$510
-
kW-mo/yr
- - -
10 2.1233: Analyze flue gas for proper air/fuel ratio $762 $1,000 - - $912
-
MMBtu
- $(-150.0)
11 2.7142: Utilize higher efficiency lamps and/or ballasts $694 - $236
5,796
kWh
$458
-
kW-mo/yr
- - -
12 2.4231: Reduce the pressure of compressed air to the minimum required $207 $25 $71
1,734
kWh
$136
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $122,169 $231,843 $(-19,166.0)
(-470,477)
kWh
$1,210
-
kW-mo/yr
$165,693
-
MMBtu
$(-22,885.0)
-
MMBtu
$(-2,683.0)
TOTAL IMPLEMENTED $7,552 $5,090 $3,969
97,393
kWh
$5,354
-
kW-mo/yr
$912
-
MMBtu
- $(-2,683.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Wood Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs