ITAC Assessment: WV0431
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ITAC Assessment: WV0431
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Assessment Year 2011
Principal Product Cutting Tools
NAICS 332216: Saw Blade and Handtool Manufacturing
SIC 3545: Cutting Tools, Machine Tool Accessories, and Machinists' Precision Measuring Devices
Sales Range $10
M
to 50
M
# of Employees 250
Plant Area 74,000
ft2
Annual Production 1,820,000
pieces
Production Hrs. Annual 8,712
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $804,089 10,378,939
kWh
Natural Gas $8,404 3,181
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $193,483 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $152,401

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
01 2.7232: Replace existing hvac unit with high efficiency model $135,254 $682,000 $105,237
1,601,771
kWh
$30,017
-
MMBtu
-
02 2.2515: Use optimum thickness insulation $29,707 $75,000 - $29,707
-
MMBtu
-
03 2.2437: Recover waste heat from equipment $7,355 $11,500 - $7,355
-
MMBtu
-
04 2.4157: Establish a predictive maintenance program $7,105 $1,850 $7,105
108,144
kWh
- -
05 2.4151: Develop a repair/replace policy $6,207 $1,076 $6,207
96,127
kWh
- -
06 2.3191: Use demand controller or load shedder $4,020 - - - $4,020
07 2.7135: Install occupancy sensors $2,808 $408 $2,808
42,746
kWh
- -
08 2.6231: Utilize controls to operate equipment only when needed $1,027 $1,560 - $1,027
-
MMBtu
-
TOTAL RECOMMENDED $193,483 $773,394 $121,357
1,848,788
kWh
$68,106
-
MMBtu
$4,020
TOTAL IMPLEMENTED $152,401 $686,894 $121,357
1,848,788
kWh
$31,044
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs